Chapter 5: troubleshooting guide, Troubleshooting guide, Chapter 5 – Rockwell Automation 1000 Safety Lockout System User Manual

Page 25: Chapter

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Publication 1000-UM001B-US-P - July 2000

Chapter

5

Troubleshooting Guide

Troubleshooting Guide

Table 5.A SLS Box

Problem

Component

Possible Cause

Check

Suggested Action

Repairable?

Low voltage on
secondary

Low voltage on
primary

Control
transformer

Loose
connections,
System voltage

Primary wired for proper
voltage

Replace if nothing suspicious
found.

No

High voltage on
secondary

Primary wired
wrong

Voltage on input

Replace if nothing suspicious
found.

No

Blown fuse
indicated

Primary fuses

Overload or short
in CCT

For correct wiring or
fault in control circuit

Replace CCT if necessary and
install correct size fuse as
shown on the wiring diagram.

Blown fuse
indicated

Secondary fuse

Overload or short
in CCT

For correct wiring or
fault in control circuit

Replace CCT if necessary and
install correct size fuse as
shown on the wiring diagram.

Low DC voltage on
load side

Power supply

Overload, low
voltage on AC
side

Adjust output voltage,
Check CCT voltage
output.

Replace if defective.

No

Does not pick up

Contactor

Low voltage

Control voltage

Open coil

Flash light coil

Replace entire assembled
contactor.

No

Open in coil
circuit

Entire coil circuit

Foreign material
jam

Replace entire assembled
contactor.

No

Does not drop out

Welded contact
or foreign
material jam

Coil voltage must be
zero.

Replace entire assembled
contactor.

No

Continuity or
non-operation

Auxiliary contacts

Resistance of contacts
with wires removed

Auxiliary contacts are locked
on the contactor replace entire
assembled device.

No

Safety contacts
between terminal
#13 and #14 will
not close and there
is no voltage on
load side of
contactor and IC
auxiliary is closed

VSR

Bad relay

Refer to VSR literature
and LEDs on front of
VSR for status.

Replace VSR.

No

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