Palletizer logic – Rockwell Automation Arena Packaging Users Guide User Manual

Page 39

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interactions to the minimum level. One way of doing this is to assume (for modeling
purposes) that there is only one layer per pallet. Then set Units/Layer to the total number
of units on a pallet, Time Between Layers to 0.0, and Layers/Pallet to 1.0. Of course, if the
internal workings of the palletizer are important, then you should use all the available
options to model it accurately.

P

ALLETIZER

LOGIC

The following diagram and discussion illustrate the detailed internal workings of a
palletizer.

First, the palletizer takes units off the upstream conveyor at its run speed and fills a layer.
The run speed of the palletizer is calculated as follows:

Run Speed (layers/min) = Nom. Run Speed (layers/min) * Sf

or

Run Speed (units/min) = Nom. Run Speed (layers/min) * Sf * Units/Layer.

S

f

is the speed factor of the palletizer. The speed factor can be dynamically assigned

values using the Change Speed Factor of Palletizer action. Nom. Run Speed and
Units/Layer are defined in the Run Parameters section of the Palletizer main dialog box.

Palletizer Logic

Conveyor

Pallet

Storage

Fill Layer at
Run Speed (Layers/Min)

Layers/
Pallet

Capacity

Time Betw.
Pallets

Time Betw.
Layers

Fill

Layer

T im e Betw.

Layers

T im e Betw.

Pallets

Pallet

Full?

Storage

Full?

Blocked

Add Layer;

Create Entity

Add Pallet;

Create Entity

Create Entity

Storage Not Full

Yes

No

Yes

No

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