Antilock and traction wiring, Multiple failures – Bendix Commercial Vehicle Systems EC-16 ANTILOCK CONTROLLER 4/08 User Manual

Page 8

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Mid or rear sensor - Antilock on that wheel is disabled, but
antilock on all other wheels remains active. Traction control
is disabled.

Controller - Antilock and traction are disabled. The system
reverts to standard air braking.

Traction solenoid - Traction control is disabled. Antilock
remains active.

Engine Control Module* - If the engine control module (ECM)
or the wiring from the EC-16

controller to the ECM fails,

traction control is disabled. Antilock remains active.

Voltage* - If system voltage is out of range, antilock and
traction are disabled. The system reverts to standard air
braking.

*Note: A voltage problem and an intermittent ECM wiring

problem can "correct" themselves. For example, a
power surge can take the system out of voltage
range for a moment, which will flash the voltage
LED and an intermittent wiring problem between
the EC-16

controller and the ECM can cause the

traction LED to go on. During the time that the
problem is occurring, the dash lamp will also be on.
When the problem corrects itself, the system is
restored. The dash lamp and the appropriate LED
go out.

For all other problems, the system will not be restored in
the problem area until the error is corrected and the EC-16

controller is cleared with the reset switch. It should be
remembered that the driver will be advised of the degraded
operation via the dash lamps and that standard air braking
will still be available on those brakes where the EC-16

controller has disabled the system.

MULTIPLE FAILURES

In the event that multiple failures occur, the dash lamp will
react as it normally would during a single failure, and the
LEDs will show one failure at a time. When the first problem
is fixed and the system is reset, the next problem area will
appear at the LEDs. This way, the driver or mechanic does
not lose track of problem areas, and the system is not
restored until each and every error is corrected and the
EC-16

controller is reset.

SYSTEM STILL OPERATING (YES/NO)

Std.

ABS Front

ABS Rear Traction

Braking

Left Right

Left Right

RF Sensor

YES

YES

YES YES

NO

YES

LF Sensor

YES

YES

YES YES

NO

YES

RM Sensor

YES

YES

YES YES

NO

YES

LM Sensor

YES

YES

YES YES

NO

YES

RR Sensor

YES

YES

YES

NO

NO

YES

LR Sensor

YES

YES

NO

YES

NO

YES

RF Modulator

YES

NO

YES YES

YES

YES

LF Modulator

NO

YES

YES YES

YES

YES

RR Modulator YES

YES

YES

NO

NO

YES

LR Modulator

YES

YES

NO

YES

NO

YES

Controller

NO

NO

NO

NO

NO

YES

Solenoid

YES

YES

YES YES

NO

YES

Engine Control YES

YES

YES YES

NO

YES

Module*
Voltage*

NO

NO

NO

NO

NO

YES

*When ECM wiring or voltage "corrects" itself, system is restored.

ANTILOCK AND TRACTION WIRING

GENERAL NOTES

The wires that carry information and power into and out of
the EC-16

controller are generally grouped and terminate

at a connector. The wire groups or wire harnesses along
with the connectors are most often specified and/or supplied
by the vehicle manufacturer. The connectors used on the
EC-16

controller are illustrated in Figure 4. The wiring

harnesses and connectors are weather resistant and the
wires that enter the connector are sealed to the connector.
The wire gauge used in the wire harnesses is specific to the
task performed.

When diagnosing wiring in the antilock system the following
general rules apply and should be followed where applicable:

1. It is generally advisable to replace a wire harness rather

than repair individual wires in the harness. If a splice
repair must be made, it is important that the splice be
properly soldered with a rosin flux (not acid based) and
made water proof.

2. Do not pierce wire insulation when checking for continuity.

Check for power, ground or continuity by disconnecting
the connector and testing the individual pins or sockets
in the connector.

3. Always check the vehicle handbook for wire and

connector identification. Individual wire identification will
differ depending upon the type of connectors in use, the
vehicle manufacturer, and the system features in use.

4. While the retarder disable, serial link, and traction on/

off connections (4 total) are present on all EC-16

controllers they are not always used.

FAILURE LOCATION

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