BoonDocker POLARIS: 2011-14 PRO RMK 800 Intercooled - Manual (Page 5)

Revised 10/22/2014 Page 5 of ?
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19. Tip sled onto left side (clutch towards floor)
center punch rivets to remove stud to make drill-
ing easier. Drill all rivets holding on access
plate. 20. Using a torch or heat gun. Heat up the access
panel to break the glue bond. Note it may re-
quire prying to break loose. (use caution to pre-
vent a fire)
21.Remove access plate, clean excess glue from
bulk head. And remove all rivet studs and shav-
ings from bulk head. A magnet may be helpful. 22. Using a marker, Label oil ports as shown. 1-
top 2- center and 3. Remove oil lines 1 and 2
from the pump and engine. Port 3 will remain
unchanged. Save clamps for new line install.
23. Use the 36”supplied oil line and protective
sleeve and route to the turbo, avoid sharp edges and
heat, zip tie where necessary. Before attaching lines,
fill oil lines with injection oil, attach turbo oil line
to port labeled #1. Use 7 1/2” supplied line and
route from port labeled #2 to PTO crank bearing.
Use stock clamps to secure lines to oil fittings.
WARNING lines MUST be plugged in proper
ports. Prevent engine damage!
24.(If installing Water to Air cooler see supple-
ment instruction at this time). Install supplied
access plate, line up with pre-existing holes and
attach using supplied hardware.