BoonDocker POLARIS: 2011-14 PRO RMK 800 Intercooled User Manual

Page 7

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Revised 10/22/2014

Page 7 of ?

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31.Install turbo inlet and v-band clamp do no
tighten all the way, make sure it is properly
aligned and seated and snug v-band clamp.

32. Install stainless muffler into tunnel and at-
tach to turbo using v-band clamp make sure to
properly align and seat, snug v-band do not
tighten all the way.

33.Install Tial external waste gate, rotate turbo
inlet and muffler for proper alignment using sup-
plied clamps snug waste gate into place do not
tighten yet.

34.Spring turbo inlet into place using the 4 long
gold exhaust springs.

35. Spring muffler into place using short exhaust
spring. (At this time finish riveting the kick plat
in place, use inside rivet to adjust distance be-
tween muffler and kick plate)

36. Make sure there is no binding in exhaust
connections and the are no gaps between V-band
connections

NOTE: gaps will not close by tight-

ening.

Tighten all V-band and waste gate clamps

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