X. control box troubleshooting – BoonDocker ARCTIC CAT: Non-turbo Control Box 700/800/1000 (V3) User Manual

Page 16

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BoonDocker – 1585 Hollipark Dr. Idaho Falls, ID 83401 – 208-542-4411 / 877-522-7805

www.boondockers.com – email:

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– fax: 208-524-7381

Revised 12-14-07

Page 16 of 19

6. Button (ARM) and TPS:

Activate nitrous when button input
is on (armed) AND Throttle is
pressed beyond a set level.

Fuel TPS RPM Btn
040 200 OFF

ARM

Set: TPS to ON (set TPS threshold to desired

level), RPM to OFF, and Btn to ARM.

7. Button (ARM) and TPS and

RPM: Activate nitrous when
button input is on (armed) AND
Throttle is pressed beyond a set
level AND the RPMs are within a
certain range.

Fuel TPS RPM Btn
040 200 ON

ARM

Set: TPS to ON (set TPS threshold to desired

level), RPM to ON (set Min/Max values),
and Btn to ARM.

D. N2O Pressure Transducer Faults

If the Nitrous Mode is set to FIX, the pressure transducer is ignored and no Nitrous faults should appear. If the
Nitrous Mode is set to ADJ or NON, when the nitrous button is pressed, the Control Box first checks to make sure
the readings from the pressure transducer are correct. One of the following two fault messages may be displayed. If
a fault message is displayed, the nitrous solenoid will not operate and the message will remain displayed until any key
is pressed to clear it or the engine is restarted.

ERROR: N2O press

too LOW! .

This screen may appear if the pressure in the N2O tank is zero, the transducer is unplugged, or there is a wiring
problem.

Important Note: If the bottle becomes empty, this message will be displayed and nitrous will be shut off to prevent
extra fuel from being added without nitrous!

ERROR: N2O press

over 2000psi .

This screen will appear if the pressure transducer senses a pressure above 1000psi for regulated systems or 2000psi
for non-regulated systems.


X. Control Box Troubleshooting

Stuck Button

When the Control Box is first turned on, all buttons are checked to verify that a button is not stuck on. If a button is
detected to be on during power up, the button will be disabled and the following message will be displayed until
another button is pressed. To verify if a button really is stuck on, re-power the box without pressing any buttons.

Button is Stuck!

Note: A common problem is a bad ground connection on the sled causing the box to keep resetting itself. If a button

is being pressed when this occurs, the “button stuck” message will be displayed. Start the sled without pressing a
button and see if the message goes away. If it is not present, start looking for a disconnected ground on the sled (see
Other Issues below).

If a button really is stuck on, the Control Box can still function and adjust fuel properly. The Control Box can be sent

back to Boondocker to be serviced.


Injector Errors

A. Intermittent Errors:

The Control Box monitors the signals from the sled’s ECU. If it detects signals on one set of wires but not the other, it
will detect a fault on that injector and display one of the two error messages.

MAG Inj Error

Missing or bad signal detected on the MAG (recoil) side injector (yellow or tan wires).

PTO Inj Error

Missing or bad signal detected on the PTO (clutch) side injector (green or brown wires).

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