BoonDocker ARCTIC CAT: Non-turbo Control Box 700/800/1000 (V3) - Manual (Page 2)

BoonDocker – 1585 Hollipark Dr. Idaho Falls, ID 83401 – 208-542-4411 / 877-522-7805
www.boondockers.com – email: [email protected] – fax: 208-524-7381
Revised 12-14-07 Page 2 of 19
Final Wiring Verification (all Models):
Once the harness and control box are installed according to the instructions below, if one of the following messages appear,
the Control Box has detected that the two wires are crossed and these wires need to be reversed:
MAG Wire Crossed or PTO Wire Crossed
Insert the terminals into the connectors by following the steps below:
1. Non-1000 Connector: Hold the black connector
with its locking tab up. Insert the terminal with its
alignment tabs up (see picture).
1000 Connector: Orient the black connector and
pin terminal as shown in picture.
Note: Look inside the Black Connector to verify
that the lock tab slot on the terminal will mate with
the corresponding locking protrusion inside the
connector.
2. Push the terminal into the black connector. The
terminal will go part way into the connector and
stop.
3. Using needle-nose pliers, pull the terminal the rest
of the way into the connector. You should feel the
terminal lock into place (you will feel a slight
“pop”). The rubber seal should be flush with the
end of the connector. Use care to not gouge the
terminals.
4. If a terminal must be removed, use pliers to
carefully push the terminal out of the connector.
The terminal can usually be re-inserted one more
time. Don’t do this unless necessary! The terminal
tabs need to be pried up slightly before re-inserting.
See photo of terminal at right for tab location. Use a
1.2mm or 0.050” jeweler’s screwdriver to pry with.
Check to be sure that the wire can resist a slight tug
without coming out.