Caution, Warning, Adjust gas input – Carrier 48ES---A User Manual

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IN THE U.S.A.:
The input rating for altitudes above 2,000 ft (610 m) must be

reduced by 4% for each 1,000 ft (305 m) above sea level.
For installations below 2,000 ft (610 m), refer to the unit rating

plate.
For installations above 2,000 ft (610 m). multiply the input by on
the rating plate by the derate multiplier in Table 3 for correct input

rate.

Table 3 – Altitude Derate Multiplier for U.S.A.*

ALTITUDE FT (M)

PERCENT OF DERATE

DERATE MULTIPLIER

FACTOR{

0---2000

(0---610)

0

1.00

2001---3000*

(610---914)

8--- 12

0.90

3001---4000

(915---1219)

12--- 16

0.86

4001---5000

(1220---1524)

16--- 20

0.82

5001---6000

(1524 ---1829)

20--- 24

0.78

6001---7000

(1829---2134)

24--- 28

0.74

7001---8000

(2134---2438)

28--- 32

0.70

8001---9000

(2439---2743)

32--- 36

0.66

9001---10,000

(2744---3048)

36--- 40

0.62

*In Canada see Canadian Altitude Adjustment.
{

Derate multiplier factors are based on midpoint altitude for altitude range.

IN CANADA:
The input rating for altitudes from 2,000 (610 m) to 4,500 ft (1372
m) above sea level must be derated 10% by an authorized Gas

Conversion Station or Dealer.
EXAMPLE:
90,000 Btu/hr Input Furnace Installed at 4300 ft.

Furnace Input Rate at

Sea Level

X Derate Multiplier

Factor

= Furnace Input Rate at

Installation Altitude

90,000

X

0.90

=

81,000

When the gas supply being used has a different heating value or
specific gravity, refer to national and local codes, or contact your

distributor to determine the required orifice size.

UNIT DAMAGE HAZARD
Failure to follow this caution may result in reduced unit

and/or component life.
Do Not redrill an orifice. Improper drilling (burrs,

out--of--round holes, etc.) can cause excessive burner noise

and misdirection of burner flame. If orifice hole appears
damaged or it is suspected to have been redrilled, check

orifice hole with a numbered drill bit of correct size.

!

CAUTION

Adjust Gas Input

The gas input to the unit is determined by measuring the gas flow

at the meter or by measuring the manifold pressure. Measuring the

gas flow at the meter is recommended for natural gas units. The
manifold pressure must be measured to determine the input of

propane gas units.
Measure Gas Flow (Natural Gas Units)
Minor adjustment to the gas flow can be made by changing the
manifold pressure. The manifold pressure must be maintained

between 3.2 and 3.8 IN. W.C.

REGULATOR
COVER SCREW

ADJUSTMENT
SCREW

REGULATOR SPRING
(PROPANE - WHITE)

NATURAL - SILVER)

GAS PRESSURE
REGULATOR
ADJUSTMENT

MANIFOLD
PRESSURE TAP

INLET
PRESSURE TAP

ON/OFF SWITCH

PLASTIC

(

A07751

Fig. 14 -- Single--Stage Gas Valve

If larger adjustments are required, change main burner orifices
following the recommendations of national and local codes.
NOTE:

All other appliances that use the same meter must be

turned off when gas flow is measured at the meter.
Proceed as follows:

1. Turn off gas supply to unit.
2. Remove pipe plug on manifold (See Fig. 12) and connect

manometer. Turn on gas supply to unit.

3. Record number of seconds for gas meter test dial to make

one revolution.

4. Divide number of seconds in Step 3 into 3600 (number of

seconds in one hr).

5. Multiply result of Step 4 by the number of cubic feet (cu ft)

shown for one revolution of test dial to obtain cubic feet (cu

ft) of gas flow per hour.

6. Multiply result of Step 5 by Btu heating value of gas to

obtain total measured input in Btuh. Compare this value
with heating input shown in Table 4 (Consult the local gas
supplier if the heating value of gas is not known).

EXAMPLE: Assume that the size of test dial is 1 cu ft, one
revolution takes 32 sec, and the heating value of the gas is 1050

Btu/ft

3

. Proceed as follows:

1. 32 sec. to complete one revolution.
2. 3600 ÷ 32 = 112.5.
3. 112.5 x 1 =112.5 ft

3

of gas flow/hr.

4. 112.5 x 1050 = 118,125 Btuh input.

If the desired gas input is 115,000 Btuh, only a minor change in the

manifold pressure is required.
Observe manifold pressure and proceed as follows to adjust gas

input:

1. Remove regulator cover screw over plastic adjustment

screw on gas valve (See Fig. 14).

2. Turn plastic adjustment screw clockwise to increase gas

input, or turn plastic adjustment screw counterclockwise to
decrease input (See Fig. 14). Manifold pressure must be

between 3.2 and 3.8 IN. WC.

FIRE AND UNIT DAMAGE HAZARD
Failure to follow this warning could result in personal

injury or death and/or property damage.
Unsafe operation of the unit may result if manifold pressure

is outside this range.

!

WARNING

3. Replace regulator cover screw on gas valve (See Fig. 14).

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