Break-in – Cannondale S440 User Manual

Page 45

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45

Printed : 8/15/02

45

BREAK-IN

The break-in period is critical to the long term life and
reliability of the engine.

CAUTION : 

Avoid high engine rpm and/or lugging the
engine during the break-in period. Shift gears
as required to best match travelling speeds and
loads.
Avoid full-throttle starts and rapid acceleration.
Do not hold the throttle grip in one position for
more than a few seconds. It is better to roll the
throttle on and off and ride on flat terrain.
Avoid riding up steep hills and in sand because
this produces greater engine loads, possibly
damaging engine components.

1.

Before starting the engine, fill the fuel tank with
the specified fuel.

2.

Perform the Pre-Ride Inspection checklist in this
manual. See page 40.

3.

Start the engine and allow it to warm up to oper-
ating temperature 158 F° (70 C°).

4.

Check the idle speed, proper operation of all
vehicle controls.

5.

Operate the vehicle as follows:
Ride normally for 10-minutes using no more than
a 1/2 throttle opening. Shut the engine off and
wait for the engine to cool completely.

6.

Repeat the previous step.

7.

Ride for three 15-minute segments using no
more than 3/4 throttle, again, allowing the engine
to cool completely between rides.

8.

After riding the vehicle, clean it thoroughly and
allow it to dry. Then inspect the entire vehicle for
damage or loose fasteners. Repair or tighten any
damaged or loose components and lubricate the
vehicle.

9.

If the vehicle is damaged, it is recommended that
you put tape over the start button to remind you
to not start the vehicle. Also, attach a piece of
paper to the handlebar with the problem written
on it.

10. Complete the Break-In service column found in

the Maintenance Schedule of this Owner’s Man-
ual.

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