Tightening torques, Warning – Cannondale S440 User Manual
Page 96
© 2002 Cannondale Corporation - All Rights Reserved
96
2003 Motorcycle OM.fm
WARNING
Indicates a potential hazard that could result in serious injury or death.
TIGHTENING TORQUES
Item
lbf•ft N•m kgf•m
Side panel mounting bolts
5.0
6.8
0.69
Rear fender mounting bolt
5.0
6.8
0.69
Engine oil spar drain bolts (left/
right)
15.0
20.3 2.07
Engine oil drain bolt
(crankcase)
6.0
8.1
0.83
Engine oil filter cover bolt
3.3
4.5
0.47
Engine frame rail mounting
bolts (upper/lower)
20.0
27.1 2.77
Engine mounting bolt (center)
35.0
47.5 4.84
Spark plug
10.0
14.0 1.42
Battery terminal nuts
Transmission oil check bolt
5.0
6.8
0.69
Transmission oil drain bolt
6.0
8.1
0.83
Transmission shift lever pinch
bolt
5.0
6.8
0.7
Exhaust header nuts
4.2
5.7
0.6
Silencer mounting bolts
15.0
20.3 2.1
Coolant bleed bolt
3.3
4.5
0.47
Banjo bolt (brake)
14.0
19.0 1.9
Brake caliper mounting bolts
(front/rear)
14.0
19.0 1.9
Front brake disc mounting bolts 7.0
9.5
0.97
Front brake master cylinder
mounting bolt
5.0
6.8
0.7
Front brake master cylinder
cover screws
1.4
1.9
0.2
Front brake lever pivot (bolt/nut) 5.0
6.8
0.7
Front brake lever adjuster
locknut
4.3
5.8
0.6
Rear brake disc mounting bolt
12.0
16.3 1.66
Rear brake pedal mounting bolt 15.0
20.3 2.1
Rear brake pedal adjusting
locknut
13.0
17.6 1.8
Radiator shroud mounting bolt
(to radiator)
5.0
6.8
0.7
Radiator shroud mounting
screws (to tank)
Fuel tank mounting bolts
5.0
6.8
0.7
Side number panels mounting
bolts
5.0
6.8
0.7
Clutch release collar adjuster
locknut
3.3
4.5
0.47
Clutch pressure plate bolts
3.3
4.5
0.47
Clutch cover bolts
3.3
4.5
0.47
Clutch lever mounting bolts
5.0
6.8
0.7
Rear sprocket mounting nuts
35.0
47.5 4.84
Countershaft sprocket nut
29.5
40.0 4.1
Countershaft sprocket guard
mounting bolts
5.0
6.8
0.69
Chain roller mounting bolts
15.0
20.3 2.07
Rear sprocket mounting bolts
26.0
35.3 3.59
Chain guide bolts
5.0
6.8
0.69
Swingarm buffer mounting bolts 1.4
0.2
0.2
Upper/lower rear shock strut
bolts
25.0
34.0 3.47
Swingarm pivot nut
55.0
74.6 7.6
Steering head filter bolt
5.0
6.8
0.7
Triple clamp bolts (lower)
14.0
19.0 1.94
Triple clamp bolts (upper)
17.0
23.0 2.35
Steering stem slotted nut
(stage 1)
9.0
12.2 1.24
Steering stem slotted nut
(stage 2)
4.0
5.4
0.55
Steering stem nut
72.0
98.0 10.0
Handlebar clamp bolts
20.0
27.1 2.77
Handlebar mounting bolts
25.0
34.0 3.47
Rear shock mounting bolts
(upper/lower)
40.0
54.2 5.53
Wheel, front axle nut
14.0
19.0 1.9
Rear wheel axle nut
72.0
97.6 9.95
Wheel, front axle pinch bolts
14.0
19.0 1.9
Wheel, spoke nipple, front/rear
3.3
4.5
0.46
Wheel rimlock nut
9.0
12.2 1.24
Fuel tank mounting bolt
5.0
6.8
0.7
Subframe mounting bolt
20.0
27.1 2.77
Item
lbf•ft N•m kgf•m