Carrier V2203-DI (26--00128) User Manual

Page 13

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1--6

62--11632

1.6

TROUBLESHOOTING (Continued)

Symptom

Probable Cause

Solution

Reference

Excessive Lubricant

Oil Consumption

Piston ring’s gap facing the same direction

Oil ring worn or stuck
Piston ring groove worn
Valve stem and valve guide worn
Crankshaft bearing, and crank pin bearing

worn

Oil leaking due to defective seals or packing

Shift ring gap

direction

Replace
Replace worn piston
Replace
Replace

Replace

2.2.6.a

2.3.3.d
2.3.3.e
2.3.1.d

2.3.4

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Fuel Mixed into
Lubricant Oil

Injection pump’s plunger worn

Deficient nozzle injection
Injection pump broken

Replace Injection

pump

Replace nozzle
Replace

5.1

5.2.3

5.1

Water Mixed into
Lubricant Oil

Head gasket defective
Cylinder block or cylinder head flawed

Replace
Replace

2.2.3.e

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Low Oil Pressure

Engine oil level low
Oil strainer clogged
Relief valve stuck with dirt
Relief valve spring weak or broken
Excessive oil clearance of crankshaft bearing

Excessive oil clearance of crankpin bearing

Excessive oil clearance of rocker arm
Oil passage clogged
Incorrect oil type

Oil pump defective

Replenish
Clean
Clean
Replace
Replace

Replace

Replace
Clean
Use specified type of

oil

Repair or replace

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3.1.1
3.1.1

2.3.4.d

2.3.4.c

2.3.1.k

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--

3.2

High Oil Pressure

Incorrect oil type

Relief valve defective

Use specified type of

oil

Replace

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3.1.1

Engine Overheated

Engine oil level low
Fan belt broken or elongated
Coolant insufficient
Radiator net and radiator fin clogged with dust
Inside of radiator corroded
Coolant flow route corroded
Radiator cap defective
Overload running
Head gasket defective
Incorrect injection timing
Unsuitable fuel used

Replenish
Replace or adjust
Replenish
Clean
Clean or replace
Clean or replace
Replace
Loosen load
Replace
Adjust
Use specified fuel

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2.2.3.e

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Low Battery Charge

Battery electrolyte level low

Fan belt slips

Wiring disconnected
Rectifier defective
Alternator defective
Battery defective

Replenish distilled

water and charge

Adjust belt tension or

change belt

Connect
Replace
Replace
Change

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