E-Z-GO EXPRESS L6 - Manual (Page 65)

5 - 13
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
PERIODIC SERVICE SCHEDULE
 Check

Clean, Adjust, etc.  Replace
To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa-
tive or see the Repair and Service Manual for this vehicle.
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BEFORE USE:
 Check service brake general operation
 Check park brake function
 Check warning device function in reverse
 Check tire condition
 Check overall vehicle condition

Recharge batteries to full state of charge after each day’s use
 Inspect charger connector and receptacle at each charge
WEEKLY
TIRES
 Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
WHEELS  Check for bent rims, missing or loose lug nuts
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
BATTERIES

Clean batteries & terminals. See BATTERY CLEANING.
 Check charge condition and all connections
WIRING  Check all wiring for loose connections and broken/missing insulation
CHARGER / RECEPTACLE

Clean connections, keep receptacles free of dirt and foreign matter
ACCELERATOR  Check for smooth movement
SERVICE BRAKE
(MECHANICAL BRAKES)
 Conduct brake performance test
PARK BRAKE  Check brake performance and adjust if required
DIRECTION SELECTOR  Check attachment, tighten if required
STEERING ASSEMBLY  Check for abnormal play, tightness of all hardware
TIE ROD/LINKAGES  Check for excessive play, bent components or loose connections
CONTROLLER  Check for Controller braking force for proper operation of system
REAR AXLE  Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS
(includes items listed in previous tables & the following)
FRONT AXLE  Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS  Check for oil leakage and loose fasteners
FRONT SPRINGS  Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT  Check for unusual tire wear, align if required
PARK BRAKE
 Check for bent/binding linkage rod
 Check for damage or wear to latch arm or catch bracket

Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
REAR SHOCK ABSORBERS  Check for oil leakage, loose mounting hardware
HARDWARE AND FASTENERS
 Check for loose or missing hardware and components

Tighten or replace missing hardware
SEMI-ANNUAL - 125 HOURS
(includes items listed in previous tables & the following)
DIRECTION SELECTOR  Check for wear and smooth movement (lubricate shaft with light oil if required)