Troubleshooting – Flowserve Modutronic 20 II Modulating Position Controlle User Manual

Page 23

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2

Limitorque Actuation Systems Modutronic 20 II FCD LMENIM4002-00 – 08/06

flowserve.com

7

Troubleshooting

Symptom

Possible Cause

Corrective Action

Unit will not operate

electrically in AUTO

or MANUAL

1. No power to unit

1a. Verify Power Supply is electrically correct and

present at actuator.
1b. Verify Power Leads are connected in accor-

dance with the applicable wiring diagram.
1c. Inspect for Blown Fuse, tripped Circuit Breaker,

or OPEN Disconnect Switch.

2. Wiring problems

2a. (LYs with internal Mod 20 II board) Check

push-on terminal between the Integral PC Board

and the Micro Switches. Check for bad Micro

Switches on SW Station.

3. Starter wires loose

3a. Check all the connections on the Reversing

Starter.

4. Thermal overloads have tripped 4a. Measure continuity in the circuit. If you have

an open circuit, wait for the motor to cool, then try

to operate actuator. You may need to reduce the

number of starts per hour.

Unit will not operate

electrically in AUTO

1. No power to Mod 20 II

1a. Verify incoming 18 VAC between terminals

P1-1 and P1-2 on Mod 20 II board.

2. Bad Mod 20 II board

2a. Check board for burnt or broken components.

Bypass Mod 20 II board using Pushbuttons to

verify proper operation. See your specific wiring

diagram for bypassing Mod 20 II board.

3. Command Signal Leads

reversed

3a. (L120 Interconnect PC Board) Check that the

Command Signal Leads are wired to terminal

TB16(+) and TB17(-).

4. Bad Potentiometer

4a. Check the Potentiometer with an ohmmeter

electrically in AUTO. Unplug the Pot from the

Integral PC Board and take a meter reading

between pins 7-1 and 7-2 or 7-2 and 7-3. The

meter should have a steady reading. If the meter

reading goes to zero or jumps around, verify that

the Pot is centered. Replace the Pot if needed.

Check for Cables that may have been pinched

between the Housing Cover or Integral Assembly.

5. All DIP switches turned Off

5a. Check DIP switches. Refer to Calibration

Procedure (Section 6), Step 15a.

Continued on page 24

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