Insinger GalleyMaster Series User Manual
Page 16
START-UP PROCEDURE
1. Before starting the machine, inspect the inside of
each tank and make sure that:
a. The drain overflow tube is in place.
b. The suction strainer is in place over the pump in-
take.
c. The scrap screens are clean and in place.
d. The upper and lower spray manifolds are securely
installed.
e. The plastic plugs at the ends of all manifolds are
installed and hand tight.
f. The wash and rinse tank drain valves are closed.
g. The entrance, center, and exit curtains are in
place.
2. Check that the booster hot water supply valve is
open and all electric power services are on.
3. Fill the detergent dispenser reservoir in accordance
with the detergent supplier's recommendations. Only
flake, beaded, or pelletized detergents should be
used.
4. Connect the rinse injector supply line to a source of
rinse water conditioner.
5. Using the manual valves on the top of the machine,
fill the wash and rinse tanks to the level of the over-
flow tube. Portholes on the front of the machine indi-
cate this water level. Water level should be at the
red line in the center of the porthole. Close the man-
ual valves after filling is complete.
6. Close both access doors on the front of the machine.
7. On electrically heated machines, turn the Control
Power switch on the electrical control enclosure to
the "On" position. The adjacent yellow pilot light will
come on.
8. On steam heated machines, open the wash tank,
rinse tank, and booster steam supply valves. On the
electrical control enclosure, turn the Control Power
switch to the "On" position. The adjacent yellow pilot
light will come on.
9. At this point, for both steam and electrically heated
machines, the thermostatically controlled tank heat
will be activated. Allow the wash tank temperature to
reach 155° F. and the rinse tank temperature to
reach 165° F. before washing dishes.
PART 2 START-UP INSTRUCTIONS
10. Start the machine by pressing the green "Start"
pushbutton. Pumps and conveyor(s) will start. Oper-
ate the machine for 3 minutes to allow time for deter-
gent to be dispensed (automatically) from the deter-
gent dispenser and mix with the wash tank water.
11. When the tanks have reached the operating tem-
peratures, and detergent has been added and
mixed, washing may begin. Insert a rack of soiled
dishware into the machine entrance. The machine
conveyor will automatically transport the rack
through the wash, rinse, and final hot rinse zones,
and then eject the rack from the machine exit. On
machines with power unloaders, the conveyor will
transfer the rack onto the unloader rollers, from
which the rack will be automatically ejected at 90° to
the path of the machine conveyor.
12. During operation, periodically add water to the wash
and rinse tanks to maintain the water levels at the
centers of the portholes on the front of the machine.
13. Temporarily stop machine operation (using the red
"Stop" pushbutton) if no dishware will be washed for
a 3 to 5 minute period.
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NOTE:
The pumps and conveyor(s) will not start if
the water in the rinse booster is below 180° F.
Allow time for the water to reach this
temperature.
WARNING:
Do not open the access doors while the
machine is running, as hot water is being
sprayed inside the machine. Machines
have an interlock to stop the machine if
either door is opened, but some hot water
may escape.
!
þ
NOTE:
Overloading racks will impede the proper
cleaning of dishware.
On machines with power loaders, slide the
rack into the power loader. The rollers of the
power loader will move the rack onto the
machine conveyor.