Insinger GalleyMaster Series User Manual
Page 32
PART 6 INSTALLATION INSTRUCTIONS
INSTALLATION
þ
NOTE:
The two round legs on the base frame at the
split line are for temporary support of the dish-
washer after separation. They are not
needed to support the assembled machine.
CAUTION:
Do not overtighten nuts, or studs may be broken.
WARNING:
All portions of the installation must
comply with applicable Navy shipboard
regulations, specifications, and
requirements.
!
UNPACKING
The GalleyMaster Dishwasher, with booster heater, vent
collars, and optional power loader, is shipped from the
factory securely bolted to a single shipping pallet. The
optional power unloader is shipped on a separate pallet.
Carefully remove all external protective crating.
Remove all fasteners holding the dishwasher and com-
ponent parts to the pallet.
Check that the following items have been received:
Qty.
Description
1
Dishwasher.
1
Booster heater (electric or steam).
AR
Optional items, as specified.
AR
Plate, cup, bowl and cutlery racks.
2
Manifold cleanout brushes.
2
Technical manuals.
INSTALLATION
Partial disassembly.
If required, the GalleyMaster Dishwasher may be par-
tially disassembled for passage through a standard 26"
x 66" hatch. If disassembly is not required, go directly to
8.2.6.
Vent collar removal and replacement.
To remove each vent collar:
1. Remove eight (8) #10-32 jam nuts and lock washers.
2. Slide vent collar off of the eight (8) weld studs.
3. Place vent collar in safe, retrievable location.
Reinstall vent collars by reversing above process.
Torque nuts to 65 inch-lbs.
Removal and replacement of optional power loader.
Disconnect and tag the electrical wires between the
loader and the machine.
Disconnect the loader from the machine housing by re-
moving the nuts and bolts that join the two sections.
Reinstall the loader by reversing above process.
Separation of machine.
Remove the hot water piping between the booster heater
and the dishwasher by "breaking" the two unions on this
line. Disconnect and tag the electrical wires and conduit
between the booster and the machine.
Locate the connecting links on the front and rear con-
veyor chains, disconnect chains and remove from the
dishwasher.
Separate the wash and rinse drain line by "breaking" the
union.
On the top of the dishwasher housing, disconnect the
copper hot water tube from the fitting on the wash sec-
tion.
Disconnect and tag the wash section electrical wires and
conduits from the junction box on the front of the dish-
washer. The junction box should remain attached to the
rinse section frame.
Disconnect the wash section from the rinse section by
removing the nuts and bolts inside the machine that join
the two sections. Save the cork gaskets for reassembly.
Remove the four bolts that join the base frame sections.