Design guide, 19 mm overlay panel dimensions – Kleenmaid ZSGS420IBS User Manual

Page 8

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244 mm

Dispenser Cutout

391 mm

19 mm OVERLAY PANEL DIMENSIONS

For a more custom appearance, overlay panels may be
installed on trimmed models. The overlay panel must be
secured to a 6 mm thick backer panel which slides into the
trim. A spacer panel 3 mm thick must be placed between
the overlay and backer panel.

Assemble the panels with glue and screws.
• Center the spacer panel on the backer panel, left to right

and top to bottom. Secure the panels with glue.

• Center the spacer and backer panel on the overlay

panel and secure with glue and screws. Screws must be
countersunk into the backer panel.

NOTE: Left-to-right offset
is not always equal to
top-to-bottom offset.

8

Design Guide

Spacer Panel

Overlay Panel

Backer Panel

Fresh Food

Panel

Freezer

Panel

E

D

F

G

A

B

Grille Panel

C

Dispenser

Cutout

*Cut the dispenser opening after the backer, spacer and overlay

panels have been assembled.

*Dispenser

Cutout Position

IMPORTANT NOTE: Maximum
total weight for the assembled
panels:
• Fresh food door panel – 34 kg
• Freezer door panel – 24 kg
• Grille Panel – 8 kg

IMPORTANT NOTE—Dispenser Models:
The refrigerator is supplied with two dispenser trims,
one for framed panels and one for overlay panels.
The overlay dispenser trim is designed to fit a total
panel thickness of 28 mm.
• If the panel is less than 28 mm a noticeable gap

may be created around the dispenser trim.

• If the panel is more than 28 mm the dispenser

trim cannot be secured to the door.

See Dispenser Trim Fit Example, page 9.

6 mm + 3 mm + 19 mm = 28 mm Total Panel Thickness

• The overlay panel must be constructed according to

the specifications shown to achieve the correct total
thickness.

• Alternative panel construction methods such as

securing a 19 mm panel to a 6 mm backer panel
cannot be used. Another method, routing a 19 mm
thick panel on all sides cannot be used. These
methods will not result in the required 28 mm
panel thickness.

When a raised panel design is to be used, a custom
middle rail is required. See page 9 for details.

19 mm

Overlay

Panel

6 mm

Backer

Panel

Door

3 mm

Spacer

42” Side-by-Side (in millimeters)

A

B

C

D

E

F

G

6 mm Backer Panel

1013 mm

241 mm

1737 mm

370 mm

624 mm

3 mm Spacer Panel

991 mm

219 mm

1702 mm

337 mm

591 mm

19 mm Overlay Panel 1019 mm

248 mm

1743 mm

376 mm

630 mm

456 mm

83 mm

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