Smithco Super Star Diesel 43-500 (sn 14560 – 14579) Parts & Service Manual - Manual (Page 70)

A-21
Front Attachment
42-315 LIGHT KIT PART LIST
REF# PART# DESCRIPTION QUANTITY
1 42-317 Front Light 1
42-317-01 Replacement Bulb 1
2 HSTP-14-20-075 Phillips Machine Screw 1 /
4
- 20 x 3 /
4
2
HNFL-14-20 Flange Whiz Lock Nut 1 /
4
- 20 2
3 42-323 Front Light Mount 1
4 HB-516-18-100 Bolt 5 /
16
- 18 x 1(2 WD Only) 1
HW-516 Washer 5 /
16
(2 WD Only) 1
HWL-516 Lockwasher 5 /
16
(2 WD Only) 1
FRONT LIGHT INSTALLATION
S UPER STAR 3 WHEEL DRIVE FRONT LIGHT INSTALLATION
1. Remove bolt and strong back from hose clamp on front of front fork. Place front light mount (Ref 3) on hose
clamp and replace bolt and strong back.
2. Bolt front light (Ref 1) to front light mount, using the 1 /
4
- 20 machine screws and whiz lock nuts. Be sure wires
aremacup.
SUPER STAR 2 WHEEL DRIVE FRONT LIGHT INSTALLATION
1. You will have to drill and tap a 5 /
16
- 18 hole in the front fork approximately 1" from the end, and centered, where
the steering shaft is welded.
2. Bolt front light mount (Ref 3) to the front fork using the 5 /
16
-18 bolt, lockwasher and washer (Ref 4).
3. Bolt front light (Ref 1) to front light mount, using the 1 /
4
- 20 machine screws and whiz lock nuts. Be sure wires
are up.
WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 8875 Bullet Terminal 4
8963 Heat Shrink 1 /
4
" 4
2 42-319 Wire Harness 1
HLC-58 Loom Clamp 5 /
8
" 2
3 12-003 Toggle Switch 1
15-472 Switch Boot 1
WIRING INSTALLATION
1. Remove nut from left hand seat studs and place two loom clamps (HLC-58) onto seat stud. Hold in place with
the nut.
2. Drill a 1 /
2
" hole in fiberglass control panel 1" from 2WD/3WD toggle switch. (NOTE: Use 2WD/3WD hole if not
being used).
3. Hook red wire from the wire harness to toggle switch. Place toggle switch (Ref 3) into hole. Install switch boot.
4. Run wire harness (Ref 2) to the front light. Snip the factory installed ends on headlight wires and install the heat
shrink and the bullet terminal (Ref 1) provided. Plug in wire harness to front head light. Do the same to the rear
light.
5. Run the red wire to the silver post of the circuit breaker and the black to the ground battery wire on the engine.
6. Hook wire harness up in the loom clamps installed earlier.
7. Rotate front wheel to stop. Check for wire routing and interference. Place warning decal on lights.
8. Test headlights before putting machine into service.
Do not touch lights. Very Hot.