Yaskawa PC NC User Manual

Yasnac pc nc operating manual

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Table of contents

Document Outline

3.7.4 Configuration Screen 3-61
3.7.5 Backup and Restore Screen 3-63
3.7.6 CPU Monitor Screen 3-65
3.7.7 Setting Parameters Screen 3-67
3.7.8 NC Parameters Screen 3-70
3.7.12 Parameter Search Screen 3-75
3.7.13 High Speed Cutting Screen 3-77
3.7.14 User Install Screen 3-78
3.7.15 MTB Install Screen 3-81
3.7.16 PLC Parameters Screen 3-82
3.7.17 PLC Diagnosis Screen 3-83
3.7.18 Ladder Monitor Screen 3-88
3.7.19 Switch Label Screen 3-88
4.1 MAINTENANCE DATA 4-2
4.1.1 Checking the Status of Problems 4-2
4.1.2 Checking the NC Information 4-3
4.1.3 Display of Alarm Information 4-3
4.1.4 Cause of Alarm and Corrective Action 4-4
4.1.5 Troubleshooting (1) 4-5
4.1.6 Troubleshooting (2) 4-12
4.1.7 Alarms Not Indicated by Alarm Numbers 4-16
4.1.8 PCNC Alarms Not Indicated by Alarm Numbers 4-28
4.1.9 Touch Screen Maintenance 4-28
4.1.10 Mode of PCNC Operation 4-29
4.1.11 Self-Diagnosis Function 4-30
4.1.12 Hard Drive Mounting Replacement 4-32
- 1
Outline of the YASNAC System
- 1.1 Outline of the YASNAC System 1-2
- 1.2 Protective Functions 1-9
1.1 Outline of the YASNAC System
- 1.1.1 System Configuration
  - FIGURE 1.1.1.1: Standard Configuration of PCNC System
  - Table 1.1.1.1: List of YASNAC PCNC System Components
- CPU rack
- JZNC-JPCRKM-o-oooo-oo
- NC Operation Panel
- JZNC-JPCOP-ooo-oo
- SERVOPACK
- SGDC-oo
- Spindle drive
- CIMR-M5oo
- Servomotor
- SGMo-oo
- Spindle motor
- UAASKA-oo
- Remote Pendant
- TBA
  - 1.1.2 Environmental Requirements
  - 1.1.3 Machine Operation Panel
    - FIGURE 1.1.3.1: Example of Machine Operation Panel
  - 1.1.4 General Specifications
- Controlled axes
- Number of simultaneously controlled axes
- Least input increment
- Least output increment
- Maximum programmable value
- Absolute/incremental programming
- Decimal point input
- Input unit 10 times
- Tape code
- NC tape
- Input format
- Buffer register
- Positioning
- Linear interpolation
- Circular interpolation
- Rapid traverse
- Cutting feed
- Dwell
- Incremental feed
- Automatic acceleration and deceleration
- Program storage capacity
- Number of programs
- Program editing
- Program number search
- Sequence number search
- Address search
- MDI editing
- Operation panel
- MDI function
- l-line MDI
- Operation and display
- Calendar display
- Pop-up menu
- Buzzer function
- Input/Output interface
- Tool function
- Miscellaneous function
- Tool length offset
- Tool position offset
- Number of tool offset data sets
- Manual return to reference point
- Automatic return to reference point
- Automatic return to second reference point
- Reference point return check
- Return from reference point
- Base coordinate system setting
- Label skip
- Single block
- Optional stop
- Optional block skip
- Dry run
- Machine lock
- Miscellaneous function lock
- Display lock
- Manual absolute
- Numerical value set-up
- Break-point function
- Operation mode
- Feed hold
- Circular interpolation by R command
- Repetitive circle interpolation
- Subprogram
- Exact stop check
- Exact stop check mode
- Emergency stop input
- Overtravel
- Axis interlock
- Stored stroke limit
- Self-diagnostics (always displayed)
- Power supply
- Ambient temperature
- Humidity
- Number of controlled axes
- Rotary axis control
- Least input/output increment of rotary axis
- Inch/metric switching
- Multi-active registers
- Helical interpolation
- Synchronized feed (solid tap)
- High-speed mode operation
- F1-digit
- Simultaneous1-axis handle feed
- Simultaneous 2-axis handle feed
- Simultaneous 3-axis handle feed
- Addition of program storage capacity
- Addition of number of programs
- Playback
- Internal toggle switch
- NC program drawing
- Comment display function
- Tape reader without take-up reels
- Tape reader with take-up reels
- RS-232C interface
- T4-digit command
- Second miscellaneous function
- Tool radius offset
- Addition of tool offset data sets
- Manual second reference point return
- Automatic third/fourth reference point return
- Workpiece coordinate system setting
- Expanded number of workpiece coordinate systems
- Local coordinate system
- Rotation of workpiece coordinate system
- Optional block skip B
- Automatic mode handle offset
- Program restart
- Automatic tool length measurement (TLM)
- Manual interruption point return
- Canned cycle
- Canned cycle B
- Circle cutting
- Macroprogram
- Programmable mirror image
- Scaling
- Coordinate system rotation
- Automatic comer override
- Programmable data input
- Hole machining pattern cycle
- Program copy
- Stored pitch error compensation
- Unidirectional approach
- Skip function
- Tool life control function
- Program interruption
- Stored stroke limit B
- Stored stroke limit C
1.2 Protective Functions
- 1.2.1 Emergency Stop
  - Table 1.2.1.1: Emergency Related Signals
- Emergency Stop Input
- CN12-19 pin on JZNC-JFC 10 board
- SVMX
- CN12-17 pin on JZNC-JFC 10 board
- BKX
- CN12-16 pin on JZNC-JFC 10 board
- PCNC System Outline
2.1 General Operation Flow
- FIGURE 2.1.1: Operation Procedure
2.2 Inspection Before Turning the Power ON
- 2.2.1 Inspection of the NC Unit
- 2.2.2 Preparation before Turning the Power ON
2.3 Turning the Power ON and Inspecting After Power ON
- 2.3.1 Procedure for Turning the Power ON
  - FIGURE 2.3.1.1: Power ON Sequence
- 2.3.2 Checking the Motors for Abnormalities
- 2.3.3 Procedure for Turning Power OFF
  - FIGURE 2.3.3.1: Power OFF Sequence
- 2.3.4 Inspection of the Battery
  - FIGURE 2.3.4.1: Location of the Battery on the PCNC board
  - FIGURE 2.3.4.2: Connecting the Battery Connector
2.4 Manual Operation (1)
- 2.4.1 Manual Rapid Traverse (RAPID)
- 2.4.2 Jog Feed (JOG)
- 2.4.3 Step Feed (STEP)
- 2.4.4 Handle Feed (HANDLE)*
2.5 Manual Operation (2)
- 2.5.1 Simultaneous 2 or 3-axis Handle Feed *
  - FIGURE 2.5.1.1: Simultaneous 2 or 3-axis Pulse Handle Feed
- 2.5.2 Manual Reference Point Return
  - FIGURE 2.5.2.1: Manual Reference Point Return
- 2.5.3 Manual Reference Point Return to the Second Reference Point*
- 2.5.4 1-line MDI
2.6 Automatic Operation (1)
- 2.6.1 Preparation of Automatic Operation
  - FIGURE 2.6.1.1: Coordinate System for Machining
- 2.6.2 Memory Operation
- 2.6.3 MDI Operation
- 2.6.4 Feed Hold
- 2.6.5 Override
  - Table 2.6.5.1: Feedrate Override Steps
2.7 Automatic Operation (2)
- 2.7.1 Optional Stop
- 2.7.2 Optional Block Skip
- 2.7.3 Dry Run
  - Table 2.7.3.1: Rapid Traverse in Dry Run
- Rapid traverse rate
- Jog feedrate set with JOG FEEDRATE switch
2.8 Operation Intervention During Automatic Operation
- 2.8.1 Manual Operation Intervention during Automatic Operation
- 2.8.2 MDI Operation Intervention during Automatic Operation
- 2.8.3 Automatic Handle Mode Offset *
  - Table 2.8.3.1: Setting Valid/Invalid for AUTO MODE HANDLE OFFSET
- 2.8.4 Manual Absolute
  - FIGURE 2.8.4.1: Operation with MANUAL ABSOL.UTE Switch ON
  - 3
- HMI Process Operation
LIST OF FIGURES
LIST OF TABLES
- 3.1 USER INTERFACE OVERVIEW
- 3.2 RECURRING COMPONENTS
- 3.3 RUN MENU
  - 3.3.1 Production Screen
    - FIGURE 3.3.1.1. The Run Production Screen
  - 3.3.2 Proveout Screen
    - FIGURE 3.3.2.1. The Run Proveout Screen
  - Using Search to set the running pointer:
  - Editing the currently executing program:
    - FIGURE 3.3.2.2. 4 Views of the G-code Display Component
    - Table 3.3.2.1: M Codes
  - 1
  - M90
  - M91
  - Program int Off
  - Program int On
  - 2
  - M92
  - M93
  - Multi reg Off
  - Multi reg On
  - 3
  - M94
  - M95
  - Mirror Off
  - Mirror On
  - 4
  - M96
  - M97
  - Round arc mode
  - Intersection mode
    - Table 3.3.2.2: G Codes
  - 01 group
  - G00 G01 G02 G03
  - Rapid
  - Linear
  - CW
  - CCW
  - 02 group
  - G17
  - G18
  - G19
  - XY plane
  - ZX plane
  - YZ plane
  - 03 group
  - G90
  - G91
  - Absolute
  - Incremental
  - 04 group
  - G22
  - G23
  - S limit On
  - S limit Off
  - 05 group
  - G93
  - G94
  - Solid Tap Feed pre min.
  - 06 group
  - G20
  - G21
  - Inch
  - MM.
  - 07 group
  - G40
  - G41
  - G42
  - Tool offset Off Tool offset left
  - Tool offset right
  - 08 group
  - G43
  - G44
  - G49
  - Tool length +
  - Tool length –
  - Tool length Off
  - 09 group
  - G73
  - G74
  - G76
  - G77
  - G80
  - G81
  - G82
  - G83
  - G84
  - G85
  - G86
  - G87
  - G88
  - G89
  - G174
  - G181
  - G182
  - G184
  - G185
  - G186
  - G187
  - G189
  - Hi-speed deep hole Reverse tapping
  - Boring
  - Back boring
  - Canned cycle Off
  - Drilling
  - Spot facing
  - Deep hole drilling
  - Tapping
  - Boring
  - Boring
  - Boring
  - Boring
  - Boring
  - Rev. deep solid tap
  - 2 step hole drilling
  - 2 step spot facing
  - Deep hole solid tap
  - 2 step boring
  - 2 step boring
  - 2 step boring
  - 2 step boring
  - 10 group
  - G98
  - G99
  - Initial level return
  - R point return
  - 12 group
  - G52
  - G54
  - G55
  - G56
  - G57
  - G58
  - G59
  - Local coordinate
  - Work shift 1
  - Work shift 2
  - Work shift 3
  - Work shift 4
  - Work shift 5
  - Work shift 6
  - 13 group
  - G61
  - G64
  - Exact stop On
  - Exact stop Off
  - 14 group
  - G66
  - G67
  - Macro modal On
  - Macro modal Off
  - 15 group
  - G50
  - G51
  - Scaling Off
  - Scaling On
  - 17 group
  - G122
  - G123
  - Tool life Regist Off
  - Tool life Regist On
  - 18 group
  - G68
  - G69
  - Rotation On
  - Rotation Off
  - 22 group
  - G128
  - G129
  - Cylindrical Off
  - Cylindrical On
  - 23 group
  - G126
  - G127
  - Polar coordinate On
  - Polar coordinate Off
  - Non modal group
  - G04
  - G06
  - G09
  - G10
  - G12
  - G13
  - G25
  - G27
  - G28
  - G29
  - G30
  - G31
  - G45
  - G46
  - G47
  - G48
  - G53
  - G65
  - G70
  - G71
  - G72
  - G92
  - G106
  - G107
  - G108
  - Dwell
  - Err detect Off
  - Exact stop
  - Data input
  - Circle cut CW
  - Circle cut CCW
  - Program copy
  - Zero ret check
  - Zero return
  - Ret from zero
  - Zero return
  - Skip
  - Tool offset +
  - Tool offset –
  - Tool offset 2+
  - Tool offset 2-
  - Machine coordinate
  - Macro call
  - Bolt hole circle
  - Arc pattern
  - Line at angle
  - Coordinate set
  - Auto corner
  - Corner feed On
  - Corner feed Off
    - 3.3.3 NC Switch Screen
      - FIGURE 3.3.3.1. The NC Switch Screen
    - 3.3.4 Timers Screen
      - FIGURE 3.3.4.1. The Timers Screen
    - Using the Cycle Start Timer:
    - Using the Feed Cutting Timer:
- 3.4 PROGRAM MENU
- 3.5 TOOL MENU
- 3.6 SETUP MENU
  - 3.6.1 Workshift Screen
    - FIGURE 3.6.1.1. The Setup Workshift Screen
  - Finding the center of a part:
    - 3.6.2 Four (4) Positions Screen
      - FIGURE 3.6.2.1. The 4 Positions Screen
    - 3.6.3 One (1) Position Screen
      - FIGURE 3.6.3.1. The 1 Position Screen
- 3.7 UTILITIES MENU
- 3.8 ALARM MENU
  - 3.8.1 NC Alarm Screen
    - FIGURE 3.8.1.1. The NC Alarm Screen
  - Causing a macro alarm:
    - 3.8.2 PLC Alarm Screen
      - FIGURE 3.8.2.1. The PLC Alarm Screen
    - 3.8.3 Alarm History Screen
      - FIGURE 3.8.3.1. The Alarm History Screen
      - FIGURE 3.8.3.2. The Save Alarm History Dialog
- 3.9 HELP MENU
- 3.10 OFF LINE MODE
  - 3.10.1 The Offline Mode Interface
  - Maintenance
    - 4.1 MAINTENANCE DATA 4-2
- 4.1 MAINTENANCE DATA

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