Frymaster 35 Series - Manual (Page 4)

35 SERIES GAS FRYERS
TABLE OF CONTENTS
i
CHAPTER 1: Service Procedures
1.1 Functional Description......................................................................................... 1-1
1.2 Accessing Fryer for Servicing ............................................................................. 1-2
1.3 Cleaning the Gas Valve Vent Tube ..................................................................... 1-2
1.4 Checking Burner Manifold Pressure.................................................................... 1-2
1.5 Adjusting Burner Ceramic Target Spacing and Alignment ................................. 1-2
1.6 Adjusting Pilot Flame .......................................................................................... 1-3
1.7 Calibrating Thermostat Control ........................................................................... 1-3
1.8 Replacing Fryer Components .............................................................................. 1-5
1.8.1 Replacing the Operating Thermostat in Standard MJ35 Fryers........................... 1-5
1.8.2 Replacing the Operating Thermostat in G-Model Fryers .................................... 1-5
1.8.3 Replacing the High-Limit Thermostat in Standard MJ35 Fryers ........................ 1-6
1.8.4 Replacing the High-Limit Thermostat in G-Model Fryers .................................. 1-6
1.8.5 Replacing Burner Ceramic Targets...................................................................... 1-7
1.8.6 Replacing the Gas Valve...................................................................................... 1-8
1.8.7 Replacing Pilot Assembly or Thermopile............................................................ 1-8
1.8.8 Replacing
the Frypot.......................................................................................... 1-10
1.9 Troubleshooting and Problem Isolation............................................................. 1-11
1.9.1 Pilot Failures ...................................................................................................... 1-12
1.9.2 Problems Related to the Gas and/or Electrical Current ..................................... 1-12
1.9.3 Problems Related to the Electrical Circuits ....................................................... 1-13
1.9.4 Problems Related to the Gas Valve ................................................................... 1-13
1.9.5 Improper Burner Functioning ............................................................................ 1-14
1.9.6 Improper Temperature Control .......................................................................... 1-15
1.9.7 Filtration
Problems............................................................................................. 1-15
1.9.8 Leakage .............................................................................................................. 1-17
1.9.9 Basket
Lift Malfunctions ................................................................................... 1-17
Binding/Jamming Problems............................................................................... 1-18
Motor Problems ................................................................................................. 1-18
Electrical Problems ............................................................................................ 1-18
Bell Crank Basket Lift Wiring Diagram............................................................ 1-18
1.10 Probe Resistance Chart ...................................................................................... 1-19
CHAPTER 2: Parts List
Accessories ...................................................................................................................... 2-1
Basket Lift........................................................................................................................ 2-2
Cabinetry.......................................................................................................................... 2-3
Drain System Components .............................................................................................. 2-4
Filter Boxes...................................................................................................................... 2-6
Filter Pans ........................................................................................................................ 2-7
Frypots ............................................................................................................................. 2-8
Gas Valves and Burner Components ............................................................................. 2-10
Oil Return Plumbing Components................................................................................. 2-12
Power Shower and Oil Return Handle Components...................................................... 2-14
Thermostats, Timer, and Related Components.............................................................. 2-15