1. operational terms, 2. pulse welding terms – Miller Electric OM-1589 User Manual

Page 26

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OM-1589 Page 20

SECTION 4 − OPERATION

4-1.

Operational Terms

See Menu Guide for detailed programming steps.

NOTE

The following is a list of terms and their definitions as they apply to this wire feeder:

General Terms:

Adaptive Pulse Welding

The wire feeder automatically regulates pulse frequency to maintain a constant arc length, regardless
of change in welding wire stickout.

Cold Wire Jog

When weld amperage is not present, wire feeds for about three seconds at set wire feed speed. Then
the welding power source contactor deenergizes and wire continues to feed at the wire jog speed.

Inductance

As inductance increases, arc On time increases, and the weld puddle becomes more fluid.

Trim

Arc length adjustment in pulse welding. Increasing trim increases the actual arc length. Trim is re-
placed by volts in MIG programs.

Synergic

The operator programs pulse parameters for a specific wire feed speed. The wire feeder determines
the pulse parameters between these wire feed speed increments.

Side Panel Terms:

Card Mode

Is used to select use of the optional data card storage and retrieval capabilities.

Dual Schedule Mode

Is used to select a pair of programs that can be used together.

Process Mode

Is used to select the type of process to be used, including Pulse, Adaptive Pulse, or Mig.

Sequence Mode

Is used to select and program the weld sequences which include weld, crater, burnback, postflow,
preflow, and run-in.

Security Mode

Only functions with a data card. Allows using the lock feature for restricting range of program
parameter changing.

4-2.

Pulse Welding Terms

1

Apk = Peak Amperage

Increasing Apk increases penetra-
tion.

Vpk = Peak Voltage

Arc voltage during peak current
phase of the pulse waveform. This
determines arc length during
adaptive pulse welding.

2

Abk = Background Amperage

Maintains arc between pulses.

3

PPS = Pulses Per Second

Increasing PPS increases travel
speed.

4

PWms = Pulse Width In
Milliseconds

Increasing PWms increases bead
width.

Time

3

1

2

4

Amps

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