Milwaukee Heavy-Duty Sanders and Grinders User Manual

Page 11

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page 11

USING WIRE BRUSHES

Installing Wire Cup Brushes (Fig. 14)

Selecting Wire Brushes
Wire brushes are useful for removing rust, scale, burrs, weld slag, etc. A

wide variety of wire brushes are available for many applications.

1. Unplug tool and place it upside down on a level surface. Remove any

accessories from spindle.
NOTE: Never use a guard with a wire cup brush.

2. Thread nylon washer onto spindle. Attach wire cup brush onto spindle.
3. Press the spindle lock button while tightening brush with a wrench (not

provided with tool).

4. To remove wire cup brush, unplug tool and reverse procedure.

Spindle lock button

Fig. 14

Wire cup brush

Nylon washer

Spindle

Everyone in the area must wear protective clothing

and safety goggles or face shields. Fatigued wires

and residue will fly off the brush with considerable

force, causing the potential for serious injuries.

WARNING!

Using Wire Brushes
1. Do not wear loose clothing when using wire brushes. The wires may

catch on loose clothing and pull the clothing into the moving parts.

2. Firmly grasp rear handle and side handle before starting and while

using tool. Always test the wire brush for balance and loose or dam-

aged wires by running tool at no load speed for at least one minute

before applying it to your work.

3. When applying brush to work, avoid using too much pressure. This

causes over-bending of wires and heat build-up resulting in premature

wire breakage, rapid dulling and reduced brush life.
Instead of using more pressure, try a wire wheel brush with more

aggressive cutting action (increased wire size, decreased wire length or

different brush type, i.e. knot type instead of crimped wire type).

Never exceed Maximum Safe Operating Speed of

the brush. Do not use a damaged brush or one which

is functioning improperly (throwing wires,

out-of-balance, etc.). These conditions increase

the possibility of further brush failure and possible

injury. Discard and replace damaged brushes

immediately.

WARNING!

1. Unplug tool and place it upside down on a level surface. Remove any

accessories from spindle.

2. Thread nylon washer onto spindle. Attach guard and wire wheel brush

onto spindle (see Fig. 2 and 3 for attaching guard).
Position the guard in the location which offers best control and guard

protection. For operating zones that provide maximum protection for

the operator, see Fig. 9.

3. Press the spindle lock button while tightening brush with a wrench

(not provided with tool).

4. To remove wire wheel brush and guard, unplug tool and reverse

procedure.

Installing Wire Wheel Brushes (Fig. 15)

Wire wheel brush

Fig. 15

Guard

Nylon

washer

Spindle

Spindle

lock

button

Because the wires on wire wheel brushes are directed

towards the operator, a Type 27 guard must be used to

protect the operator when fatigued wires break.

WARNING!

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