4. water-cooled feeder connections – Miller Electric XR Control User Manual

Page 22

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OM-1594 Page 16

5-4. Water-Cooled Feeder Connections

Ref. 152 431-A / Ref. 801 578-A

Obtain coolant supply.
1

Gas Fitting

Route one end of 10 ft (3 m) gas

hose to rear of unit, and connect

hose to gas solenoid fitting.

Connect remaining end of hose to

regulator/flowmeter.
2

Weld Cable To Welding Power

Source

Select and prepare weld cable

according to welding power source

manual.
3

Weld Cable Grommet

4

Current Sensing (Reed) Relay

5

Weld Cable Terminal In

Feeder

Route one end of weld cable

through grommet, through reed

relay, and connect to weld cable ter-

minal in feeder. Connect remaining

end of cable to positive (+) weld

output terminal on welding power

source.
6

Coolant Hose Grommet

7

Location Of Coolant Fittings

On Front Panel

Route one end of a coolant hose

through grommet, and connect to

rear of Coolant Out fitting in feeder.

Connect remaining end to supply

fitting on coolant supply.
Route one end of remaining coolant

hose through grommet, and con-

nect to rear of Coolant In fitting in

feeder. Connect remaining end of

hose to return fitting on coolant

supply.
Close and latch door.

Tools Needed:

2

5

3

2

4

5

1

Rear Panel

Top View

Connect To Positive (+)

Weld Output Terminal On

Welding Power Source

Connect To 14-Socket

Receptacle On Welding

Power Source

MILLER Low

Conductivity Coolant

No. 043 810**

MILLER Aluminum Protecting

Coolant No. 043 809**;

Distilled Or Deionized Water OK
Above 32

°

F (0

°

C)

GTAW Or Where

HF* Is Used

GMAW Or Where Coolant

Contacts Aluminum Parts Or

Where HF* Not Used

Application

*HF: High Frequency Current
**MILLER coolants protect to -37

°

F (-38

°

C) and resist algae growth.

Coolant

6

7

9/16 in

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