5. 14-pin plug connection, 6. welding wire installation – Miller Electric S-21E User Manual

Page 10

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Figure 4-2. Typical RegulatorlFlowmeter Installation

4-5.

14-PIN PLUG CONNECTION (Figures 4-3 And
4-4)

The 14-pin plug PLG1 00, on the end of the interconnect-
ing cord, provides a junction point for connecting the
wire feeder to a welding power source. This connection
provides 24 volt ac power, and contactor control when
used with a constant voltage (CV) power source with a
14-pin receptacle. To make connections, align keyway,
insert plug, and rotate threaded collar fully clockwise.

The pins on plug PLG 100 are defined in relation to both
the power source and wire feeder. The welding power
source provides six functions to the wire feeder. The
pins are designated as follows:

Pin A: Up to 10 amperes of 24 volts ac, 60 Hz, with re-

spect to socket G (circuit common); protected by fuse in
welding power source.

Pin B: 24 volts ac input power to energize the weld con-

tactor. The feeder sends back 24 volts ac by means of a
contact closure from pin A to pin B.

Pin G: 24 volts ac circuit common; also connected to

welding power source chassis.

IMPORTANT:

The remaining pins in the receptacle are

not used by the feeder.

Shielding Gas

valve Fitting,

14-Pin

Plug

Gas cylinder

Valve

Argon or Argon

Mix cylinder

SB-109 492

Ref. S-0004

Figure 4-4. Front View Of 14-Pin Plug With Pin

Locations

4-6.

WELDING WIRE INSTALLATION (Figure 4-5)

A

WARNING: ELECTRIC SHOCK can kill.

• Do not touch live electrical parts.
• Shut down wire feeder and welding power

source, and disconnect input power employ-

ing lockout/tagging procedures before work-

ing on feeder.

Lockout/tagging procedures forwire feeder con-

sist of disconnecting interconnecting cord, and

for welding power source consist of padlocking

line disconnect switch in open position, remov-

ing fuses from fuse box, or shutting off and red-

tagging circuit breaker or other disconnecting

device. Stop engine, and disconnect negative

(—)

battery cable from battery on welding gen-

erators.

A

CAUTION:

LOOSE WELDING WIRE can

cause Injury.

• Keep a firm hold on the wire during installa-

tion, removal, and threading operations.

Spooled wire has a tendency to unravel rapidly
when loosened from the spool.

SA-125 924

IMPORTANT:

If it should become necessaryto replace

any part of the hub assembly see hub assembly rein-

stallation instruction in Section 10-3.

Flow

Adjustment

CO2 Washer

CO2 cylinder

CO2 Installation

Argon Installation

Wire Feed

Weld Cable

Connection

Opening

Figure 4-3. Rear Panel View

TM-1571 Page 6

5-21E

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