5 - operator controls, 1. power switch, 2. wire speed control – Miller Electric S-21E User Manual

Page 13: 6 - sequence of operation

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SECTION 5- OPERATOR CONTROLS

5-1.

POWER SWITCH (Figure 5-1)

POWER

The POWER switch functions as the ON/OFF switch for
the wire feeder.

5-2.

WIRE SPEED CONTROL (Figure 5-1)

WIRE SPEED

ojo

The WIRE SPEED control adjusts the wire feed speed

88-124 467

in inches per minute within the wire speed range. Rotat-

ing the WIRE SPEED control clockwise increases wire
feed speed. The scale is calibrated in inches per minute.

SECTION 6— SEQUENCE OF OPERATION

6-1.

GAS

METAL ARC (GMAW) AND FLUX

CORED ARC (FCAW) WELDING

A

WARNING:

ELECTRIC SHOCK can kill;

MOVING PARTS can cause serious injury;

EXPOSURE TO ENVIRONMENT can damage

internal parts.

• Do not touch live electrical parts.
• Keep case closed while operating.
Warranty is void if the wire feeder is operated

with any portion of the outer enclosure open or

removed.

ARC RAYS can burn eyes and skin; NOISE

can damage hearing.

• Wear correct eye, ear, and body protection.

FUMES AND GASES can seriously harm

your health.

• Ventilate to keep from breathing fumes and

gases.

• If ventilation is inadequate, use approved

breathing device.

HOT METAL, SPATrER, AND SLAG can
cause fire and burns.

• Watch for fire.
• Keep a fire extinguisher nearby and know

how to use it.

• Allow work and equipment to cool before

handling.

MAGNETIC FIELDS FROM HIGH CURRENTS

can affect pacemaker operation.

• Wearers should consult their doctor before

going near arc welding gouging, or spot

5-21 E

welding operations.

WELDING

WIRE

can

cause

puncture

Wounds.

• Do not point gun toward any part of the body

any conductive surface, or other personnel.

1.

Install and connect unit according to Section 4.

2.

Wear dry insulating gloves and clothing.

3.

Connect work clamp to clean, bare metal at work-
piece.

4.

Rotate WIRE SPEED control to desired position
(see Section 5-2).

A

WARNING: ELECTRIC SHOCK can kill.

• Do not touch live electrical parts.

• Do not touch welding wireorany metal part in

contact with it while welding.

The welding wire and all metal parts in contact

with it carry weld output when the welding power

source contactor is energized.

5.

Energize the welding power source or generator.

6.

Place the POWER switch in the ON position

7.

Turn on shielding gas at the source, if applicable.

8.

Wear welding helmet with proper filter lens

according to ANSI Z49.1.

9.

Hold tip of gun approximately 1/2 in. (13 mm)

from workpiece, and depress gun trigger. Current

flows, gas flows, and wire feeds. If wire slippage

is noticed, adjust drive roll pressure according to

Section 4-7.

Access Hole For

Gun/Feeder Connector

Gun Trigger

Receptacle

Wire Speed

Control

Figure 5-1. Control Panel View

TM-1571 Page 9

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