Scl series ● reliability prediction, Tf v – Samsung SCLSeries User Manual

Page 20

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SCL Series

RELIABILITY PREDICTION

Solid tantalum capacitors exhibit no degration failure mode during shelf storage and show a constantly
decreasing failure rate(i.e. , absence of wearout mechanism) during life tests. this failure rate is
dependent upon three important application conditions:DCvoltage, temperature, and circuit impedance.

Estimates of these respective effects are provided by the reliability nomograph.(Figure 8.)

The nomograph relates failure rate to voltage and temperature while the table relates failure rate to
impedance. These estimates apply to steady-state DC condition, and they assume usage within all
other rated conditions.

Standard conditions, which produce a unity failure rate factor, are rated voltage, +85℃, and 0.1 ohm-
per-volt impedance.

While voltage and temperature are straight-forward, there is sometimes difficulty in determining
impedance. What is required is the circuit impedance seen by the capacitor. If several capacitors are
connected in parallel, the impedance seen by each is lowered by the source of energy stored in the
other capacitors. Energy is similarly stored in series inductors.

Voltage "de-rating" is a common and useful approach to improved reliability. It can be persued too far,
however , when it leads to installation of higher voltage capacitors of much larger size.

It is possible to lose more via higher
inherent failure rate than is gained by
voltage derating. SAMSUNG typically
recommends 50% derating, especially in
low impedance circuits.

Failure rate is conventionally expressed in

units of percent per thousand hours. As a
sample calculation, suppose a particular
batch of capacitors has a failure rate of 0.5%
/ Khr under standard conditions.

What would be the predicted failure rate at
0.7times rated voltage, 60℃ and 0.6Ω/V?

The nomgraph gives a factor of 7 × 10

-2

and

the table gives a factor of 0.4.

The failure rate estimate is then :

0.5 Ч 7 Ч 10

-2 Ч 0.4

= 1.4 Ч 10-2 or 0.014%/Khr

T

F

V

Connect the temperature

and applied voltage ratio

of interest with a straight

edge. The multiplier of

failure rate is given at the

inersection of this

line with the model scale.

Given T1&v1 Read Failure

Rate Multiplier F1

Given T, & F2

Read Reguired Voltage V2

Given F3 & V3

Read Allowable Temp T3

120

110

100

90

80

70

60

50

40

30

20

10

2

10

1

10

0

10

-1

10

-2

10

-3

10

-4

10

-5

1.0

0.9
0.8
0.7

0.6

0.5

0.4

0.3

0.2

0.1

Fig.8 Reliability Nomograph

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