Closed system/thermal expansion, Temperature and pressure relief valve, Explosion hazard – Whirlpool Energy Smart 188414 User Manual

Page 6

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Please note the following:

DO NOT install this water heater with iron piping.

The system should be installed only with piping that

is suitable for potable (drinkable) water such as

copper, CPVC, or polyethylene (PEX).

DO NOT use PVC water piping.

DO NOT use any pumps, valves, or fi ttings that are

not compatible with potable water.

DO NOT use valves that may cause excessive

restriction to water fl ow. Use full-fl ow ball or gate

valves

only.

DO NOT use tin-lead solder in potable water lines.

Use 95/5 tin antimony or other equivalent material.

DO

NOT tamper with the energy smart module,

electronic thermostat, temperature sensors, heat-

ing elements, electrical connections, or temperature

and pressure relief valve. Tampering voids all war-

ranties. Only qualifi ed person should service these

components.
DO

NOT use with piping that has been treated with

chromate’s, boiler seal, or other chemicals.

DO

NOT add any chemicals to the system piping

which will contaminate the potable water supply.

Closed System/Thermal Expansion

Typically, a closed system includes a pressure reducing

valve (PRV) on the cold water inlet (supply line). As water

is heated, it expands (thermal expansion). In a closed sys-

tem, the volume of water will grow. As the volume of water

grows, there will be a corresponding increase in water

pressure due to thermal expansion. Thermal expansion

can cause premature tank failure (leakage). This type of

failure is not covered under the limited warranty. Thermal

expansion can also cause intermittent temperature-

pressure relief valve operation: water discharged from the

valve due to excessive pressure build up. The tempera-

ture-pressure relief valve is not intended for the constant

relief of thermal expansion. This condition is not covered

under the limited warranty.

A properly-sized thermal expansion tank should be in-

stalled on all closed systems to control the harmful effects

of thermal expansion. Contact a plumbing service agency

or your retail supplier regarding the installation of a ther-

mal expansion tank.

Temperature and Pressure

Relief Valve

Figure 5
Temperature and Pressure
Relief Valve Installation

Optional location some
models only

Temperature and
Pressure Relief Valve

Discharge Line
3/4 inch min.
Do not cap or plug.

6 inch
maximum

Drain Pan

Drain

GRID

ENABLED

VACATION

STANDARD

ENERGY
SMART

°F/°C

F

For protection against excessive pressures and

temperatures, a temperature and pressure relief valve

must be installed in the opening marked “T&P RELIEF

VALVE” (See Figure 5). This valve must be design certi-

fi ed by a nationally recognized testing laboratory that

maintains periodic inspection of the production of listed

equipment or materials as meeting the requirements

for Relief Valves for Hot Water Supply Systems, ANSI

Z21.22. The function of the temperature and pressure

relief valve is to discharge water in large quantities in the

event of excessive temperature or pressure develop-

ing in the water heater. The valve’s relief pressure must

not exceed the working pressure of the water heater as

stated on the rating plate.

IMPORTANT: Only a new temperature and pressure

relief valve should be used with your water heater. Do

not use an old or existing valve as it may be damaged or

not adequate for the working pressure of the new water

heater. Do not place any valve between the relief valve

and the tank.

Explosion Hazard

• Temperature-pressure relief

valve must comply with ANSI
Z21.22-CSA 4.4 and ASME
code.

• Properly sized temperature-

pressure relief valve must be
installed in opening provided.

• Can result in overheating

and excessive tank pressure.

• Can cause serious injury or

death.

Expansion Tank Sizing Chart

Inlet Water Heater Capacity (Gallons)

Water

Pressure

30

40

50

66

82

Expansion 40psi 2 2 2 5 5

Tank

50psi 2 2 2 5 5

Capacity 60psi 2 2 5 5 5

Needed 70psi 2 2 5 5 5

80psi 2 5 5 5 5

A thermal expansion tank can help prevent damage to the

water heater and other appliances (i.e.: washing machine,

ice maker, dishwasher, etc.).
IMPORTANT: Do not plug or remove the temperature and

pressure relief valve (T&P valve).

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