2nd Ave. Honeywell Relay Modules 7800 Series User Manual

Page 11

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7800 SERIES RELAY MODULES

11

65-0229—1

Table 3. Hold and Fault Message Summary (continued).

(continued)

Fault Code

System Failure

Recommended Troubleshooting

Fault 11

*Running ILK On*

Running Interlock powered at
improper sequence point.

1.

Check wiring to make sure that interlocks are connected

properly between terminals 6 and 7. Correct any errors.

2.

Reset and sequence the relay module.

3.

If the fault persists, measure the voltage between terminals 6

and G (ground), then terminals 7 and G. If there is line supply
voltage present at terminal 6 when the controller is off, the
controller switch may be bad or is jumpered.

Fault 12

*Lockout ILK On*

Lockout Interlock powered at
improper point in sequence.

4.

If steps 1 through 3 are correct and there is line supply

voltage present at terminal 7 when the controller is closed
and the fault persists, check for a welded or jumpered
Running Interlock, Lockout Interlock, or Airflow Switch.
Correct any errors.

Fault 13

*Airflow Sw. On*

Combustion airflow interlock
fault during STANDBY.

5.

If steps 1 through 4 are correct and the fault persists, replace

the relay module.

Fault 14

*High Fire Sw.*

High Fire Interlock Switch
failure to close during
PREPURGE.

1.

Check wiring and correct any errors.

2.

Reset and sequence the relay module.

3.

Use either the manual motor potentiometer to drive the motor

to the High Fire position or use the Run/Test Switch option,
if available. Sequence to Prepurge drive to High Fire and
place in the Test position. Adjust the High Fire Switch while
in this state to make sure that it closes properly.

4.

Measure the voltage between terminal 19 and G (ground)

while in the Prepurge drive to High Fire state. Line supply
voltage should be present. If not, the switch adjustment is
incorrect and/or the switch is defective and needs replacing.

5.

Reset and sequence the relay module. If line supply voltage

was present between the High Fire Switch and terminal 19,
and the fault still persists, replace the relay module.

Fault 15

*Flame Detected*

Flame sensed when no flame
is expected during
STANDBY.

1.

Check that the flame is not present in the combustion

chamber; correct any errors.

2.

Make sure that the flame amplifier and flame detector are

compatible.

3.

Check wiring and correct any errors.

4.

Remove the flame amplifier and inspect the connections.

Reseat the amplifier.

5.

Reset and sequence the relay module.

6.

If the code reappears, replace the amplifier and/or the flame

detector.

7.

If the fault persists, replace the relay module.

Fault 16

*Flame-Out Timer*

No-flame detected during
Pilot Flame Establishing
Period.

1.

Measure the flame signal. If one exists, make sure it meet

specifications. Make any necessary burner adjustments using
manufacturer instructions.

2.

Make sure that the flame amplifier and flame detector are

compatible.

3.

If the code reappears, replace the amplifier and/or the flame

detector.

4.

If the fault persists, replace the relay module.

Fault 17

*Main Flame Fail*

Main flame failure during RUN
after flame is established and
on for at least 10 seconds.

1.

Inspect the main fuel valve(s) and connection(s).

2.

Make sure that the fuel pressure is high enough to supply

fuel to the combustion chamber.

3.

Check the flame detector sighting for adequate flame signal

throughout the burner firing rate.

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