Banks Power Ford Motorhomes: (Gas ’97 - 05 6.8L V-10, Class-A (20-valve)) Power Systems- PowerPack, Stinger & Git-Kit Systems, (Class-A) '97-05 User Manual

Page 12

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31.

Unlatch the clamp that holds the

two halves of the air filter housing

together and remove the original

filter. Remove and discard the plastic

cover from around the air inlet of the

lower housing. Remove the lower

housing from the vehicle by unhooking

the rubber strap from the mounting

brackets and pulling the housing

forward so that the feet disengage

from the rubber mounting grommets.

32.

Install the Banks Ram-Air filter

housing in place of the factory

housing. Make sure that the mounting

feet fully engage the rubber grommets,

and the strap is reattached. Install

the Banks Ram-Air filter into the

filter housing. Reattach the upper

half, making sure the two halves are

properly seated together and latch the

clamp.
Note: The Banks Ram-Air Super-

Scoop may be installed in one of two

configurations. One method mounts the

scoop directly to the air filter inlet at the

bottom of the filter housing. This method is

the preferred method but can only be used

if there is room below the air filter housing

to accommodate the Super Scoop. The other

method mounts the scoop to the grille, or

directly behind it, and connects the scoop to

the air filter housing via a flexible hose.
To mount the scoop directly to the air

filter housing, follow the directions in

step 33. To mount the scoop to the filter

via the hose, skip step 33 and follow the

directions in steps 34 thru 38.

33.

Cut off the curved portion of the

Super Scoop outlet

1

2

inch above the

edge of the inlet lip as shown in

figure

6. Next make four saw cuts

1

2

inch

deep, equally spaced around the cut

end of the Super Scoop outlet. Deburr

the cut edges to remove plastic chips.

Slide the modified Super Scoop outlet

over the inlet of the air filter housing,

aim the scoop inlet toward the vehicle

grille, and secure with a No. 64 hose

clamp positioned over the four saw

cuts. Proceed to

step 39.

34.

Install the Banks Ram-Air hose

connector onto the bottom of the air

filter housing with a #64 hose clamp.

This part adapts the 3

1

2

” outlet of the

filter housing to the 4” Ram-Air duct.

35.

Determine a location for the Ram-

Air Super-Scoop

®

. It should be placed

as low as possible, directly behind

the grille, with the air inlet opening

pointing directly forward in the vehicle.

36.

The height difference between

the Super-Scoop and the air filter inlet

should be as great as possible, to

prevent any rain water not eliminated

by the water drain hole from climbing

into the air box. The curved outlet

section of the Super-Scoop may be

trimmed back if less bend is required

to make a more streamlined hose

routing.

37.

Once a location has been

determined for the Super-Scoop,

mount it using one of the methods

outlined below.
The Super-Scoop may be mounted by

several means. If the grille consists of

horizontal bars, or a perforated screen

heavy enough to support it, the Super-

Scoop may be secured using four 14”

nylon cable ties slipped through the

ears on the Super-Scoop and through

the grille. See

figure 7.

An alternate method is to mount the

Super-Scoop using the four perforated

metal straps provided. These can be

bent as required, and attached to the

ears with the

1

4

”-20 x 1-

1

4

” bolts,

nylock nuts, and

3

4

” OD x

5

16

” id flat

washers provided. The other end of

the brackets may be attached to any

convenient mounting surface such as

the gravel pan, grille brackets, etc. as

required with #10 x

3

4

” sheet metal

12

96378 v.6.0

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