Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Powertrain- Banks Billet Torque Converter '03-07 - Manual (Page 10)

10
96799 v.2.0
8.
Loosen the bolt and disconnect the
solenoid body electrical connector.
See Figure 7.
9.
Disconnect the output shaft speed
(OSS) sensor electrical connector and
the turbine shaft and intermediate
shaft combination speed sensor
electrical connector. See Figure 8.
10.
Disconnect the left and right hand
wire harness from the sides of the
transmission.
11.
Remove the crossmember
bracket bolts on the right side of
the vehicle. Loosen the bolts on
the crossmember and remove the
crossmember from the vehicle. Retain
all hardware for reassembly. See
Figure 9.
12.
Remove the exhaust components
surrounding the transmission.
13
. Remove the starter motor.
14.
For 4x4 models, the transfer case
will need to be removed.
A) Mark and disconnect the front
driveshaft from the transfer case.
B) Remove the manual shift
linkage.
C) Disconnect the switch electrical
connector, the gear motor
encoder assembly electrical
connector, and the gear motor
electrical connector. Secure the
connector harness away from the
transmission.
D) Disconnect the vent hose from
the transfer case.
E) Position a transmission jack or
equivalent under the transfer case
and slightly lift the transfer case
to release tension on the retaining
bolts.
F) Remove the six (6) mounting
bolts connecting the transfer case
to the extension housing and retain
for reassembly. Slide the transfer
case rearward and remove the
transfer case from the vehicle.
Figure 7