Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Powertrain- Banks Billet Torque Converter '03-07 - Manual (Page 16)

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properly and engage the transmission
input shaft splines, then carefully
work the torque converter onto the
transmission input shaft until it is
recessed behind the front transmission
mounting flange.
31.
Check converter seating with a
ruler and straightedge to verify there is
a gap between the converter pilot hub
face and housing. See Figure 12. This
ensures that the Torque Converter is
fully engaged to the input shaft and
the drive hub is sealed properly.
32.
When raising the transmission
align the fluid filler tube with the stub
tube on the transmission using the
fluid indicator as a guide.
33.
Position the transmission near
the engine and align the converter
studs with the engine flexplate. Move
the transmission towards the engine
and install the transmission to the
engine.
WARNING: Torque Converter can
slide off the turbine shaft. Secure
the converter when installing the
transmission and torque converter
assembly from the engine.
34.
Reinstall the nine (9) transmission
mounting bolts through the
transmission mounting flange and into
the engine. Torque evenly to 35 ft-lbs.
37.
Reinstall the transmission cooler
lines to the transmission. Torque the
nuts to 30 ft-lbs
38.
Rotate the torque converter and
install the NEW (supplied) converter-to-
flexplate 3/8”-24 nuts. Evenly torque
the nuts to 26 ft-lbs.
39.
Reinstall the cylinder block
opening cover.
NoTe: Reinstall the drive belt if
previously removed.
40.
For models with dual generators,
reinstall the outer accessory drive belt
to the crankshaft pulley by rotating the
tensioner.
41.
For 4x4 models, reinstall the
transfer case.
A) Hoist the transfer case and align
to the extension housing. Slide
the transfer case into place and
reinstall the six (6) mounting bolts.
Torque evenly to 37 ft-lbs.
B) Reconnect the vent hose to the
transfer case.
C) Reconnect the switch electrical
connector, the gear motor encoder
assembly electrical connector,
and the gear motor electrical
connector.
D) Reinstall the manual shift
linkage.
E) Align and reinstall the front
driveshaft to the transfer case.
F) Remove the transfer case hoist.
42.
Reinstall the exhaust components
surrounding the transmission.
44.
Reinstall the crossmember to the
vehicle. Reinstall the crossmember
bracket bolts on the right side of the
vehicle. Tighten all bolts to 60 ft-lbs.
45.
Reconnect the left and right
hand wire harness to the side of the
transmission.
46.
Reconnect the Turbine shaft
and intermediate shaft combination
speed sensor electrical connector and
the output shaft speed (OSS) sensor
electrical connector.
47.
Reconnect the solenoid body
electrical connector and secure with
the factory bolt.
48.
Reinstall the shift cable housing
bracket to the transmission. Torque
bolts to 18 ft-lbs. Reconnect the shift
cable to the manual lever.