Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Power Systems- PowerPack & Stinger w EconoMind ('03-07) Compatible w_ Optional PowerPDA - Manual (Page 17)

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Note: If installing a Stinger System,
proceed to Section 3.
REMOVE STOCk COMPONENTS
Note: Save all factory components
and fasteners that are removed for
re-installation with the exception
of: Charge Air Cooler (CAC), Intake
Elbow, Boost Tubes, and CAC Hose
Connections.
1.
Remove all of the plastic pushpins
that attach the upper radiator air
deflector to the grill support and
upper radiator support.
2.
Remove the upper radiator air
deflector.
3.
Place reference marks around the
hood latch to mark its location. These
marks will be used to orient the hood
latch upon re-installation.
4.
Unbolt and remove the hood latch
from the support. Do not disconnect
the cable; just place the hood latch
assembly out of the way.
5.
Remove the two upper a/c
condenser mounting brackets that are
attached to the upper radiator support
as shown in Figure 9.
6.
Remove the 2 bolts that attach
the upper charge Air cooler (cAc)
mounts to the upper radiator support
as shown in Figure 10.
7.
Remove the two radiator support
brackets as shown in Figure 11.
8.
Remove the driver and passenger
side pushpins that attach the air
deflectors to the radiator support as
shown in Figure 12.
9.
Un-clip the battery cable that is
attached to the radiator support.
10.
Remove the 8 bolts that attach
the upper radiator support to the core
support.
11.
Remove the radiator support. It
may be necessary to pry it out of the
slots in the core support.
12.
Undo the two toggle clamps at
the rear of the air box assembly.
13.
Disengage the two tabs on
the lower backside of the air box
assembly from the slots on the rear
cover.
14.
Remove the air box assembly
and air box front cover from the
vehicle.
Figure 10
Figure 9
Figure 11