Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Power Systems- PowerPack & Stinger w EconoMind ('03-07) Compatible w_ Optional PowerPDA - Manual (Page 5)

96811 v.10.0
5
Tools Required:
• 1 ⁄ 4 ” and 3 ⁄ 8 ” drive ratchets
• Inch and metric deep sockets
• Ratchet extension
• Metric combination or open-end
wrenches
• Phillips and flat blade screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
• Drill bit set
• Drill motor
• Tap Handle
•
1 ⁄ 4 ” NPT tap
• 5 ⁄ 16 nut driver
• Pliers
• Torx bits
• Pry-bar
Highly recommended tools and
supplies:
• Multimeter or 12-volt test light
• Heat gun
• Foot-pound torque wrench
• Penetrating oil or light lubricant
spray
• Reciprocating saw
• Inch-pound torque wrench
Table of Contents
General Installation Practices . . . . 4
Banks Powerpack System
Section 1 . . . . . . . . . . . . . . . . . . . . . . 8
Installation of Banks Monster Exhaust
System
Section 2 . . . . . . . . . . . . . . . . . . . . . 16
Techni-cooler Assembly Installation
Section 3 . . . . . . . . . . . . . . . . . . . . . 23
Thermocouple Installation
Section 4 . . . . . . . . . . . . . . . . . . . . . 24
Banks OttoMind6 Diesel Tuner Installation
Section 5 . . . . . . . . . . . . . . . . . . . . . 29
Mounting the Docking Station and
connecting the Banks PowerPDA Vehicle
command center
Section 6 . . . . . . . . . . . . . . . . . . . . . 32
Installation of the Power Level Selector
Switch
Section 7 . . . . . . . . . . . . . . . . . . . . . 34
OPTIONAL Gauge cluster Installation
Section 8 . . . . . . . . . . . . . . . . . . . . . 35
Automatic Transmission Learning
Section 9 . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting, OttoMind6
Section 10 . . . . . . . . . . . . . . . . . . . . 38
Removal of the OttoMind6 Diesel Tuner
Section 11 . . . . . . . . . . . . . . . . . . . . 38
Placement of the Banks Power Decal