Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Six-Gun Diesel Tuner, (235, 250, 305 and 325 HP Dodge 5.9L Cummins Trucks (24-valve)) '03-05 Compatible with Optional Banks iQ User Manual
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96821 v.4.0
NOTE: It is important that the hole
is drilled at the recommended
location. The switch may not clear the
instrument panel structure if the hole
is shifted to another location.
7.
Align the Banks Six-Gun label onto
the previously drilled hole. Make
sure the entire mounting surface is
clean and free of dirt and oil before
mounting the label. clean and dry as
required using a cloth dampened with
rubbing alcohol or similar cleaning
solution.
CAUTION: Do not spray fluid
directly onto any electrical
equipment, or equipment damage
may result. Mount the Six-Gun Diesel
Tuner switch label onto the cluster
by peeling the protective backing off
the adhesive tape on the back of the
switch label. Hold the label against the
panel for approximately 20 seconds
while applying pressure to allow the
adhesive to properly adhere to the
surface.
8.
Remove the nut and internal tooth
washer from the Six-Gun switch.
Rotate the shaft counter clockwise
until the shaft stops. Verify that the
locating washer tab is inserted into the
#6 position on the switch (see Figure
19)
.
NOTE: If the washer is in any position
other than the #6, your Six-Gun Diesel
Tuner will not select power levels
correctly.
9.
After confirming the locating
washer is in the #6 location, install the
switch through the
3
/
8
” hole on the
backside of the bezel. The alignment
pin should rest in the
1
/
8
” hole and
with the switch fully rotated counter
clockwise; the shaft’s flat side should
be facing the steering column. Secure
switch with internal tooth washer and
nut. Snug the nut. Be careful not to
over torque the nut and damage the
plastic threads.
10.
Install the knob onto the shaft
facing the #1 Level on the Six-Gun
label. On the knob, snug the two (2)
set screws with the supplied 0.050”
hex key wrench.
11.
Reinstall the cluster bezel by
pressing on it to ensure all the clips
are engaged. Secure it with the
original a two (2) screws.
12.
Reconnect the electrical
connector to the headlamp switch
bezel. Reinstall this bezel by gently
pushing on it until all clips are
engaged.
13.
Reconnect the four (4) electrical
connections to the center bezel.
Reinstall this bezel by pushing on it to
engage all the clips. Open the ashtray
and cup holder and reinstall the
original screw.
14.
Route the Six-Gun switch wires
down to the steering column.
15.
Route the Six-Gun switch’s cable
to the wire harness that was routed
into the passenger compartment from
the Six-Gun module, and plug the 2-pin
connector into the corresponding
connector on the Six-Gun harness.
16.
Re-install the electric connector
bracket that was removed in Step 5 of
Section 1 below the steering column
in the front of the firewall with the
original two (2) bolts.
17.
Route all wiring away from any
pedals or other moving components.
Using the cable ties supplied, secure
the wiring under the dash. Secure all
wiring under the hood away from heat
sources or sharp edges. Re-install the
lower dash panel with the original 2
bolts.
-END, SECTION 3-