Castle TSM-21 Serial 64234 and above (Bosch) Operator Manual - Manual (Page 3)

CASTLE, INC TSM-21 OWNERS MANUAL V2.0 Page 3 of 41
Table of Contents
1 INTRODUCTION.............................................................................................................................5
1.1 D EFINITION OF T ERMS ................................................................................................................5
1.2 I DENTIFICATION OF O PERATING F EATURES AND C ONTROLS .........................................................6
1.3 M ANUAL C ONTENTS N OTICE .......................................................................................................8
2 MACHINE SAFETY.........................................................................................................................9
2.1 S AFETY R ULES ..........................................................................................................................9
2.2 I NVENTORY ..............................................................................................................................10
2.3 M ACHINE R EQUIREMENTS ........................................................................................................11
3 SETTING UP YOUR TSM-21 .......................................................................................................12
3.1 I NITIAL C ONFIGURATION ...........................................................................................................14
4 ADJUSTMENTS............................................................................................................................16
4.1 R OUTER F EED R ATE A DJUSTMENT ...........................................................................................16
4.2 P OCKET W EB A DJUSTMENT ......................................................................................................17
4.3 P OCKET D EPTH A DJUSTMENT ...................................................................................................18
4.4 D RILL F EED R ATE A DJUSTMENT ...............................................................................................19
4.5 P ILOT D RILL D EPTH A DJUSTMENT ............................................................................................20
4.6 P ILOT D RILL H EIGHT A DJUSTMENT ...........................................................................................21
5 OPERATION .................................................................................................................................23
6 SERVICE AND MAINTENANCE ..................................................................................................25
6.1 T OOL C HANGES .......................................................................................................................25
6.2 P OCKET R OUTER B IT ...............................................................................................................25
6.3 P ILOT D RILL B IT .......................................................................................................................27
6.4 G ENERAL M ACHINE M AINTENANCE ...........................................................................................27
6.5 M OTORS AND B ITS ...................................................................................................................28
7 TROUBLESHOOTING ..................................................................................................................30
7.1 D RY C YCLE T EST .....................................................................................................................30
7.2 S AFETY S WITCH ......................................................................................................................32
7.3 F OOT S WITCH ..........................................................................................................................33
7.4 P RESSURE R EGULATOR ...........................................................................................................34
7.5 R OUTER S TOP S WITCH ............................................................................................................35