Castle TSM-21 Serial 64234 and above (Bosch) Operator Manual - Manual (Page 31)

CASTLE, INC TSM-21 OWNERS MANUAL V2.0 Page 31 of 41
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1. If the cycle does not begin, inspect the Power Switch, the machine power cord, the
Safety Switch (page 33), or the Foot Switch (page 34). Make sure that your air sup-
ply is connected to the machine and inspect the internal Pressure Regulator (page
35).
2. If the Clamp Foot begins to extend but suddenly retracts and there is no further cycle
motion, inspect the Drill Stop Switch (page 37).
3. If the Clamp Foot extends but the router does not, inspect or reset the Router Feed
Rate Adjustment (page 16)
4. If the router extends at an excessive rate, inspect or reset the Router Feed Rate Ad-
justment (page 16).
5. If the Clamp Foot extends but the cycle stalls with the router extended or if the cycle
skips over the router stroke entirely, inspect the Router Stop Switch (page 36).
6. If the router retracts and the drill extends at an excessive rate, inspect or reset the
internal Pressure Regulator (page 35).
7. If the cycle stalls with the drill extended or if the cycle skips over the drill stroke en-
tirely, inspect the Drill Stop Switch (page 37).
8. If the cycle takes significantly longer than two seconds to complete, inspect the Air
Supply, the Pressure Regulator (page 35), or the Router Feed Rate Adjustment
(page 16).
9. If the Dry Cycle is successful, but a regular cycle fails when routing pockets and drill-
ing holes, inspect the Tooling (pages 25, 27), or the Motor Operation (Bosch instruc-
tion manual).
10. After Dry Cycling is completed, turn the Power Switch OFF and turn the motor
switches ON (or plug them into the Control Box outlet).
The list of possible behaviors described in Steps 5 through 13 is by no means exhaustive.
Careful observation and description of the cycle behavior is essential when troubleshooting or
seeking Technical Support.