Power balance” key, Test procedure basic test, Start – GxT Ferret 63 DIAGNOSTIC ENGINE ANALYZER User Manual

Page 20: Warning

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“POWER BALANCE” KEY

This test measures each cylinder's contribution relative to

the others by turning off the spark plugs

one at a time and measuring the drop

in RPM. The more decrease seen, the

more a cylinder must have been con-

tributing. A comparison of an engineʼs

entire set of readings is necessary be-

cause of engine to engine variations. If a cylinder shows

only 1/3 of the drop of the average cylinder it should be

checked further with the other analyzer tests. Low power

cylinder problems are associated with spark plugs and

wires, piston rings, valves and valve springs, vacuum

leaks, fuel unbalance, head gaskets, and EGR problems.

If a cylinder test produces a higher RPM it may be from

crossed spark plug wires, an open intake valve, leaking

EGR, or an engine computer effect.

The test relies upon steady timing, fixed air-fuel feed and

a constant amount of engine drag during the test to make

valid comparisons between all of the cylinders.

A steady drag on the engine can improve the test results.

Turning the heater fan on high and headlights on bright is

usually the best method. Particular attention should be

directed to eliminating loads that can turn on or off in the

middle of the test such as the air conditioner compressor

and radiator fan motor.

Operating the engine above the controlled idle RPM will

minimize the effects of idle compensators and put the

engine at a smoother operating point. RPMʼs of 1000 to

2500 are suitable for the test. Listen to the sound of the

engine as suppression is applied. The initial RPM drop

tells if power is strong.

On non-computerized engines the timing, fuel mix and

idle setting do not vary with time. However, active control

systems may have to be put in open-loop mode to keep

the timing and fuel mixture fixed.

The idle speed motor may have to be unplugged if the

test is done at idle. Disconnecting the coolant tempera-

ture sensor will usually cause the computer to operate in

open-loop fuel control as if the engine were cold. Where

the oxygen sensor is easily reached it can be unplugged

to lockup the fuel control. Timing can usually be fixed by

disconnecting the MAP sensor hose, or as on Fords, pull-

ing the timing test plug. EGR valves should be disabled

by removing and plugging the vacuum hose to the valve.

On some engines there is a running test mode that can

be set through the diagnostic connector which lets the

test run without interaction effects. Refer to the engine

service manuals for details.

After the test, carefully restore the disengaged parts.

Service codes may have to be cleared, but they will usu-

ally clear automatically after 50 to 100 starts.

The results of this test, if compared to the Cranking Amps

and Spark Burn tests, can provide additional clues to the

cause of poor cylinder performance.

A manual cylinder selection version of the test is pro-

vided to check for engine noise changes when power is

removed from a particular cylinder.

When PRINT DATA is used the Power Balance test data

will be printed and graphed. The % RPM graph shows

the percentage drop by cylinder. Weak cylinders will

show up as a very short bar. Strong cylinders will show

up as a long bar.

TEST

PROCEDURE

BASIC TEST

You should have com-

pleted the analyzer

SETUP Steps, and used

IGNITION PRIMARY

to check the leads to

engine hookup. Press

POWER BALANCE to

begin. The following

screens will appear:

SENSOR

TEST

02

TPS

SETUP

AMP ZERO

SELECT

MESSAGE

PRINT

DISPLAY

PRINT

AUTOTEST

CHARGING

STARTING

AMPS

VOLTS

IGNITION

PRIMARY

COIL

MODULE

DWELL VARIATION

AUXILIARY

AUXILIARY

PER CYLINDER

CRANKING

ANALYSIS

COMPRESSION

BAT. STARTER ALT.

POWER

BALANCE

% RPM DROP

AUTO

MANUAL

PER CYLINDER

SPARK

BURN

SECONDARY

MSEC

SLOPE

PER CYLINDER

HARD

START

IGNITION

VOLTS

AUXILIARY

FUEL

INJECTION

MSEC, % DUTY, HZ

AUXILIARY

START

PAPER

ADVANCE

SUPRESSION CYCLES

CYLINDER

SEQUENCE

RPM

END

RPM

CYCLE 3

RPM START

1

2

3

4

*

*

*

RPM DROPS FROM SPARK SUPPRESSION

"

*

" shows recovery times

-18-

WARNING

This test causes unburned fuel to be passed into the

exhaust. Catalytic converters burning this fuel will

become hotter. Repeating the test frequently may

cause excessive heat under the car.

------------------------
ENGINE DATA REPORT
------------------------

====CRANKING HISTORY====
SEC RPM BATT AMPS
1 13.33 151
2 326 11.88 129
3 306 11.57 122
4 301 11.35 116
5 300 11.17 114
7 292 11.03 113
9 291 10.85 112
11 289 10.76 112
13 288 10.70 112
15 288 10.66 111
------------------------
CRANKING VOLTS 10.66
CRANKING AMPS 111
------------------------
CRANKING RPM 288
ALTERNATOR AMPS 38
------------------------
BATTERY CCA EST. 487
RECOVERY SECONDS 23
------------------------

==SPARK BURN ANALYSIS==
RPM IGEGY BATTERY
772 43 14.13

IN FIRING ORDER
MIN AVE MAX SLOPE
0.9 2.0 2.1 10
1.1 2.0 2.2 10
1.0 2.0 2.1 15
0.9 2.0 2.1 17

0 1 2 3 4 MS

BURN TIME RANGE

====IGNITION PRIMARY====
850 RPM BAT 14.01
OSC 2 IGEGY 43 DRVR 0.8V

847 RPM DWL 3.6MSEC
DWL 0.3 VARIES TMG 4.8

==== POWER BALANCE ====
ORDER START END %DROP
1 852 767 10
2

849 764 10

3 858 764 11
4 848 763 10

- 0% 10 20 30 +

% RPM DROP

=ELECTRONIC COMPRESSION=
ORDER AMPS %MAX %LOW
1 120 99 1
2 120 99 1
3 119 98 2
4 121 100 0

80 90 100%MAX

% OF PEAK AMPS CRANKING

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