Maintenance, Troubleshooting gas fired boilers – Fulton VMP Hot Water (VMPW) User Manual

Page 40

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© The Fulton Companies 2012

MAINTENANCE

VMPW-IOM-2012-1001

SECTION 4

4-10

Troubleshooting Gas Fired Boilers

Problem

Potential Cause

Potential Remedy

Burner Cut-Off / Ignition
Failure/ Flame Failure

Power Supply

Check fuse or circuit; reset or replace, as
necessary.

Gas Supply

Check to be sure main gas cock is not
closed. Check coil in gas valve with OHM
meter. Replace if faulty. Check gas regulator
setting and readjust as necessary. Check
inlet gas pressure and increase or decrease
as necessary.

Check for gas pressure and for intermittent
supply problems. Gas pressure for natural
gas should be 4 in to 11 in wc at the head of
the train.*

Ignition Electrodes

Check electrodes for carbon buildup and clean if
necessary. Check for proper adjustment. Readjust
if necessary. Check for cracks in porcelain; if found
replace.

Bad Air Switch

Check for bad air switch by jumpering the two air
switch leads at the terminal block. If the boiler
starts and runs with these terminals jumpered,
the air switch should be replaced.

Dirty or defective UV Scanner

Check for debris on fl ame scanner and clean or
replace as needed. Ensure scanner is properly
located.

Transformer

Check voltage between transformer leads at
terminal block to be sure transformer is being
powered.

Flame Safeguard Control

Check voltage between ignition terminal and
neutral. Check must be made before control locks
out on safety. If no power, replace control.

Contact open on air safety
switch

Adjust to proper setting

Loose Wire Connection

Check connections to all components.

Scanner wiring reversed at panel
box

Change to correct terminals.

Protectorelay

Check voltage between pilot terminal and
ignition terminal. Check must be made before
control locks out on safety. If zero voltage, clean
relay contacts and recheck for power. If no power,
replace control.

* For natural gas fi red boilers. Refer to the test fi re sheet for all other fuels.

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