Icspa2-bil□h – IAI America LSA User Manual

Page 2

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Caution: l Although each part has been chamfered to remove sharp edges, exercise due caution during

the assembly to prevent injury. If necessary, wear gloves or other protective gears.

l Exercise due caution during the assembly to prevent pinching of hands and fingers.

* This assembly procedure applies to configuration direction 1. If other configuration direction such as 2, 3 or 4 is used, the actuator and bracket directions vary. However, you can still use this assembly drawing as a reference.

Hexagonal bolt M8s40

+ high-tension washer

(4 sets)

Parallel pin (1 pc or 2 pcs)

Hexagonal socket head bolt

M8s30

+ high-tension washer

(4 sets)

Parallel pin (2 pcs)

Y-axis: ISPA

[1] XY bracket

X-axis: LSA

X-axis base, reamed-hole side

Track mounting bracket

(Already attached to LSA)

In the case of configuration direction types 2 to 4,

the actuator and bracket directions are different.

(Reverse of 1)

Configuration

direction: 2

(Range of

operation)

Hexagonal socket head bolt M4s10

Hexagonal socket head bolt M4s10

+ hexagonal nut (2 sets)

Flange socket

(hexagonal socket head type) M4s10

+ hexagonal nut (4 sets)

Hexagonal socket head bolt M4s6

+ hexagonal nut (2 sets)

Hexagonal socket head bolt

M3s3 (4 pcs)

Cable Tie Mount MB1

(Manufacturer: HellermannTyton)

+ M3 hex socket flat head cap screw

s 5 pcs (1 set)

Guide the Y-axis actuator

cables through the hole.

[3] Cable track

[2] Guide rail

[3] Cable track

[4] Connector box

[2] Guide rail

30

100

[4] Connector box

[8] Grommet with film

Track mounting

bracket

X-axis: LSA

[1] XY bracket

Track mounting bracket

[8] Grommet with film

X-axis motor and encoder

cables.

Guide the cables to the

other side through the hole

* Affix cables using Insulok.

[5] Connector cover

Y-axis actuator cable

Track mounting bracket

Affixing positions of guide rail [2],

cable track [3] and connector box [4]

Make a cut in the film on the grommet to put

through the cables, and then attach it to

the track mounting bracket.

X axis: Joint of the motor

and encoder cables on

LSA side and the cable

connectors coming out of

the X-axis cable track

(on the back side)

Make a cross cut.

Align the guide rail [2] surface

with the end face of the base.

Put the X-axis motor and

encoder cables into the

box through the opening.

X-axis Linear Servo Type Cartesian Robot – High-precision 2-axis Specification

ICSPA2-BIL□H

[Tools] Allen wrench, spanner wrench

[Installation of X-axis: LSA on XY bracket [1]]

[Installation of Y-axis: ISPA on XY bracket [1]]

[Installation of X-axis: LSA side of guide rail [2] in the upper T-slot]

[Installation of cable track [3] on track mounting bracket]

[Installation of guide rail [2] for cable track [3] in T-slot]

[Installation of X-axis: LSA side of connector box [4] in the upper T-slot]

[Cable Tie Mount Attachment to Track Mounting Bracket]

[[5] Connector cover Attachment to Track Mounting Bracket]

Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin.

Adjust the angle between the X-axis and Y-axis to the right angle, and then

mount the hexagonal bolts.

1

3

2

4

GMM07-067

1/1

Drawing No.

Parallel pin Hexagonal bolt

Tightening torque

F6h7s15

M8s40mm

306kgfvcm/2997Nvcm

Parallel pin

Hexagonal socket

head bolt

Tightening torque

F8h7s18

M8s30mm

306kgfvcm/2997Nvcm

(Y-axis installed

on opposite side)

Configuration

direction: 3

(Range of

operation)

(Reverse of 3)

Configuration

direction: 4

(Range of

operation)

Tightening torque

M3s5mm

15.8kgfvcm/154Nvcm

Hexagonal socket head bolt

Tightening torque

M3s3mm

15.8kgfvcm/154Nvcm

Hexagonal socket head bolt

Tightening torque

M4s6mm

18.0kgfvcm/176Nvcm

Hexagonal socket head bolt

Tightening torque

M4s10mm

36.7kgfvcm/359Nvcm

Hexagonal socket head bolt

Tightening torque

M4s10mm

18.0kgfvcm/176Nvcm

Flange socket

(hexagonal socket head type)

[6] Box cover

[8] Grommet with film

[7] Joint cover

[9] Controller-actuator cable with cable fix cap

[10] Metal cover

Track mounting

bracket

[4] Connector box

[2] Guide rail

Tie-mount KR5G5 (by HellermannTyton)

+ hexagonal socket head button bolt

+ hexagonal nut (1 set)

Tie-mount KR5G5 (by HellermannTyton)

+ hexagonal socket head button bolt (1 set)

Thin-head bolt M3s12 (4 pcs)

Hexagonal socket head bolt M3s12 (8 pcs)

[Installation of box cover 1 [6] on connector box [4]]

Tightening torque

M3s12mm

5.51kgfvcm/54Nvcm

Hexagonal socket head bolt

[Installation of tie-mount on track mounting bracket]

[Cable Tie Mount Attachment to T-Slot of [2] Guide Rail]

Tightening torque

M4s6mm

11.7kgfvcm/114Nvcm

Hexagonal socket head button bolt

[Installation of metal cover [10] on track mounting bracket]

Tightening torque

M3s4mm

7.12kgfvcm/69.8Nvcm

Thin-head bolt

Track mounting bracket

[10] Metal

cover

Connector joint

for Y-axis: ISPA

M cable and

PG cable

(LS cable)

Cable connector connection

[4] Connector box

Connector joint for cable inside track

and controller-actuator cable

Make sure the numbers on the connectors

to be connected match.

Caution: The cables for X-axis (axis 1) and Y-axis (axis 2) are

placed in tracks. Install each cable correctly.

[Cable markings]

v X-axis (axis 1): 1

v Y-axis (axis 2): 2

Secure the cables using wraps.

Caution: Secure the wires to prevent the cables and connectors

from contacting each axis when the axis is moved over its

entire stroke.

When manually moving the actuator with brake, connect

the controller, supply the power, and then release the brake

release switch (by turning the switch to the RLS side).

Attach to the upper T-slot.

Caution: Since the hexagonal holes in thin-head bolts are small,

the hexagonal holes may be damaged depending on the

tightening method. Exercise due caution when tightening

thin-head bolts.

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