IAI America ERC3 User Manual
IAI America Hardware
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Table of contents
Document Outline
- Please Read Before Use
- Table of Contents
- Safety Guide
- Guideline for Control Method
- Precautions in Operation
- International Standards Compliances
- Names of the Parts
- Actuator Coordinate
- Starting Procedures
- Chapter 1 Specifications Check
- Chapter 2 Installation
- Chapter 3 Wiring
- 3.1 Positioner Mode 1 (Standard Type)
- 3.2 Pulse Train Control Mode
- 3.3 Positioner Mode 2 (Extension Type by PIO Converter)
- 3.4 MEC Mode 1 (Operation with PLC)
- 3.5 MEC Mode 2 (Operation Using PIO Converter)
- 3.6 MEC Mode 3 (Solo Operation with Quick Teach)
- 3.7 Wiring Method
- 3.7.1 Wiring of Actuator
- 3.7.2 Wiring between PIO Converter and Quick Teach
- 3.7.3 Wiring between PIO Converter and Host Controller (e.g. PLC)
- 3.7.4 Wiring of PIO Converter Power Line Connector
- 3.7.5 Pulse Converter: AK-04 (Optional accessory)
- 3.7.6 Teaching Port Connector Connection of ERC3 Main Unit
- 3.7.7 Connection of SIO Connector of PIO Converter
- Chapter 4 Operation
- 4.1 Basic Operation
- 4.2 Operation in Positioner Mode
- 4.2.1 Set of Position Table
- 4.2.2 Operation in Positioner Mode 1
- [1] PIO Pattern Selection and Main Functions
- [2] Overview of major Functions
- [3] Power Supply and Emergency Stop Release (CP, MP, EMG, PEND)
- [4] Brake release BK
- [5] Time Constant for Control Signal Input
- [6] Operation Ready and Auxiliary Signals
- [7] Operation with the Position No. Input = Operations of PIO Patterns 0 and 2
- [8] Direct Position Specification (3-point <Solenoid valve> type) = PIO Pattern 1
- 4.2.3 Operation in Positioner Mode 2 (Operation Using PIO Converter)
- [1] PIO Pattern Selection and Main Functions
- [2] Overview of major Functions
- [3] Power Supply and Emergency Stop Release (CP24, MPI, MPO, EMG(-))
- [4] Time Constant for Control Signal Input
- [5] Operation Ready and Auxiliary Signals
- [6] Operation with the Position No. Input = Operations of PIO Patterns 0 to 3
- [7] Direct Position Specification (Solenoid Valve Mode 1) = Operation of PIO Pattern 4
- [8] Direct Position Specification (Solenoid Valve Mode 2) = Operations of PIO Pattern 5 in PIO Converter
- 4.3 Operation in Pulse Train Control Mode (How to Operate Pulse Train Control Type)
- [1] Guideline for PIO Pattern Selection and Supportive Functions
- [2] Guideline for Supportive Functions
- [3] Power Supply and Emergency Stop Release (CP, MP, EMG)
- [4] Brake Release BK
- [5] Time Constant for Control Signal Inp
- [6] Operation Ready and Auxiliary Signals
- [7] Pulse Train Input Operation
- [8] Settings of Basic Parameters Required for Operation
- [9] Parameter Settings Required for Advanced Operations
- 4.4 Operation in MEC Mode 1 and 2 (Operation with PLC)
- [1] Outline for Operation Patterns and Functions
- [2] Table for Operational Conditions (Position Table) and Positioning Complete Signal
- [3] Power Supply and Emergency Stop Release
- [4] Brake release BK
- [5] Time Constant for Control Signal Input
- [6] Operation when Operation Pattern is “2-Point Stop (2-Point Positioning)”
- [7] Operation when Operation Pattern is “3-Point Stop (3-Point Positioning)”
- 4.5 Operation in MEC Mode 3 (Test Run with Quick Teach.)
- 4.5.1 Operation Panel Functions
- 4.5.2 Operations
- [1] Switches Used for Mode Selection (Auto ↔ Manual)
- [2] Switch Used for Servo ON/OFF Operation
- [3] Switch Used for Home-Return Operation
- [4] Switches Used for Manual Operation
- [5] Switch Used for Brake Release
- [6] Switches Used to Change Positioning Point Number
- [7] Switches Used for Position Teaching
- [8] Switches and Rotary Knobs Used in Acceleration/Deceleration and Speed Settings
- [9] Switches Used in Test Run
- [10] Switches Used in Alarm Reset
- 4.5.3 Test Run with Operation Panel
- Chapter 5 Power-saving Function (Automatic Servo-off and Full Servo Functions)
- Chapter 6 Adjustment of Operation
- Chapter 7 Troubleshooting
- Chapter 8 Actuator Maintenance Check
- Chapter 9 External Dimensions
- Chapter 10 Appendix
- 10.1 Input and Output Response Performance When PIO Converter is Used
- 10.2 Way to Set Multiple Controllers with 1 Teaching Tool
- 10.3 Conformity to Safety Category
- 10.4 When Connecting Power Supply with + Grounding
- 10.5 Example of Basic Positioning Sequence (PIO Patterns 0 to 3 in PIO Converter)
- 10.5.1 I/O Assignment
- 10.5.2 Ladder Sequence
- [1] Servo ON (Emergency Stop) Circuit
- [2] Operation and Stop Circuit
- [3] Pause Circuit
- [4] Reset Circuit
- [5] Home Return Circuit
- [6] Decode Circuit of Positioning Complete Position No.
- [7] Actuator Start Circuit
- [8] Position 1 Operation Circuit
- [9] Position 2 Operation Circuit
- [10] Position 3 Operation Circuit
- [11] Commanded Position No. Output Ready Circuit
- [12] Commanded Position No. Output Circuit
- [13] Start Signal Output Circuit
- [14] Other Display Circuits (Zone 1, Position Zone, and Manual Mode)
- 10.6 Life
- Chapter 11 Warranty
- Change History