IAI America ERC3 User Manual

Page 364

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Chapter 7

Troubleshooting

7.2 Fault Diagnosis

354

Situation

Possible cause

Check/Treatment

1) Positioner Mode 1.

Pulse Train Control

Mode

Status Display LED

on ERC3 turns ON in

red at the power boot

in MEC Mode 1 or

MEC Mode 3.

2) Positioner Mode 2.

MEC Mode 2

ALM in Status LEDs

on PIO Converter

turns ON at the

power boot.

(1) Occurrence of alarm.

(2) During emergency-stop.

1) Was the emergency-stop switch

released?

2) Positioner Mode 1, MEC Mode 1,

Pulse Train Control Mode

EMG on the ERC3 is not

connected.

3) Positioner Mode 2, MEC Mode 2

EMG- on the power supply

connector of PIO Converter is

disconnected.

4) MEC Mode 3

The wiring of the emergency stop

connector on Quick Teach is

disconnected.

(1) Check the error code with the

teaching tool being connected and

remove the cause by referring the

alarm list.

[Refer to 7.4 Alarm List.]

(2) 1) Release the emergency stop

switch.

2) Positioner Mode 1, MEC Mode 1,

Pulse Train Control Mode

Check the connection of wires on

EMG of ERC3.

3) Positioner Mode 2, MEC Mode 2

Check the connection of wires on

PIO Converter power supply

connector EMG-.

[Refer to Chapter 3, 3.1.3 [1],

3.2.3 [1], 3.3.3 [1], 3.4.3 [1] and

3.5.3 [1] wiring of Power Line and

Emergency Stop Circuit.]

4) Check the wiring of the

emergency stop connector on

Quick Teach. If it is not to be

used, have the enclosed plug

connector to make short-circuit.

The host controller (PLC)

cannot control PIO (24V

DC I/O).㩷

PIO signal communication is disabled.

1) Positioner Mode 1, MEC Mode 1

Connection failure of PIO Type I/O

cable to be connected to ERC3

2) Positioner Mode 1, MEC Mode 1

Connection failure of the ribbon

cable to be connected to PIO

Converter

1) Are the PIO cable connectors

inserted to the mating connectors

securely? Check the input signals

on the I/O monitor of the teaching

tool such as PC software.

Caution

In I/O cable conduction check, do not

widen female pins of the connectors.

Failure to follow this may cause poor

contact.

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