Certifications internal connections and functions, Installation – Warner Electric CBPC-3590 User Manual

Page 4

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4 Warner Electric • 800-825-9050

P-921-1 • 819-0526

9 Pin Brad Harrison for clutch, brake, power and
switching.

Mating connector for wiring to power, load, and
switching circuits:
Brad Harrison
# 309002A01F030 with 3 foot pigtails
# 309002A01F060 with 6 foot pigtails
# 309002A01F120 with 12 foot pigtails

Certifications

Internal Connections and Functions

Internal Wiring Connections: via plug on Molex
type terminal blocks

Internal Switches: SW1: Set-up/Normal switch
used for initial set up and calibration of control

Keypad functions: 0 through 9 numeral inputs
when in programming mode

Start and Stop functions:

Note: Start key also functions as the home set
up key in set-up mode.

Up, Down and right arrow keys for scrolling and
selecting data

Edit Key: Run/PGM Key for entering set up
modes

Reset/Clear Key: For resetting variables or
clearing data in programming mode

Fault Relay: In the event of a fault, relay contacts
via terminal strip for external customer
connections .

Contacts: Rated at 1 Amp, 120 VAC resistive load

Fault Conditions: Low voltage, feedback too fast,
process time fully utilized

Clutch-Brake Output Level: Programmable via
display and keypad

Output Frequency: Programmable via display and
keypad

Communications: RS-485 communications port
via terminal strip

Optional OEX function card: An optional OEX
function card can be added for special
applications that require reduced build-up times
of the clutch or brake magnets.

Input/Outputs: Additional programmable inputs
and outputs available but not active for other
specific functions and typically are not used when
this controller is used for replacing the
CBC1500-AHFC or being used in pusher type
applications . Consult factory for further
information .

Control Part Number: 6051-448-002 CBPC-3590
Control

Encoder Part Number: 6060-101-061 Encoder,
600 PPR with marker pulse and cable

Installation

Replacing CBC1500-AHFC Control with
CBPC-3590 Control

q

1. Insure that power is turned off and

disconnected to the CBC1500-AHFC control.

q

2 . Disconnect both the encoder cable

connector and the main power/clutch-brake
wire connector from the plugs on the control-
ler .

q

3 . Remove the 4 bolts or nuts fastening the

controller to the isolation mounts on the
machine frame .

q

4 . Remove the controller and set aside .

q

5. Install the CBPC-3590 controller on the

isolation mounts and reattach with either the
bolts or nuts depending on what was originally
used. Make sure bolts or nuts are securely
tightened .

®

IND. CON. EQ.

763R

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