Warner Electric CBPC-3590 - Manual (Page 9)

Warner Electric • 800-825-9050 P-291-1 • 819-0526 9
q 2. Determine if an interconnect cable with
connectors on each end will be used or a cable
with a connector on one end and pig tails
on the other end will be used for the power/
switching/and clutch-brake connections.
Note: If an intermediate switch disconnect panel
is used then typically wiring is done inside the
panel for interconnection of power, start signal,
and clutch-brake wiring. This will typically have a
connector for wiring to the controller.
q 3 . Connect the interconnect cable connector
by locating the tab on the control male plug
to the tab on the cable female connector and
insert and tighten securely . Do not force the
female connector in the male connector as
damage to the pins could occur if they are
not properly aligned. This is what the locating
tab is for and if connector tabs are properly
aligned, they will slide together easily. Make
sure the connector on the other end at the
disconnect panel is connected and secured
properly .
Auxiliary Relay Wiring for Fault
Detection
The CBPC-3590 control was designed to provide
certain fault indications as well as providing an
interface to external control systems via an
internal relay. The relay activates on power up and
is designed to drop out in the event of a fault to
alert the user .
To wire the relay to an external control circuit
follow the steps below:
q 1. Remove the insert cover between the two
cable connectors on the CBPC-3590
controller. Refer to Figure 1, page 5.
q 2. Using a 3/4” seal tight connector, insert into
the conduit hold and securely tighten .
q 3. Wire the terminal block according to the
requirements of the system for contact
switching. The relay provides a common,
normally open, and normally closed contacts
for switching external circuits. Remember with
the control powered off, the normally open and
normally closed contacts will be reversed once
power is applied.
See Figure 6, page 10 for specific location of
terminal block.
q a . Typically the common contact and the
normally closed contact would be used to
control an external alarm or switching
circuit in the event of a fault condition .
q 4. This completes the wiring for the auxiliary
relay if used .
The control is now ready for commissioning.
Proceed to the Start-Up Section of the manual .
Start-Up
Start-up and calibration of this controller is much
simpler than the previous CBC1500-AHFC
controller in that most of the programming and
calibration steps associated with the previous
controller has been eliminated. Refer to Figure 5,
page 10 for switch locations.
q 1. Turn power on to the system and the
CBPC-3590 control. Push the power button on
the front of the controller and the red indica-
tor light on the power switch should illuminate.
The controller should power up with the brake
engaged and the front brake light LED
illuminated .
q 2. Place the front panel run/jog switch in the
jog position .
q 3 . Push the front panel jog button until the
pusher paddles are in the proper home
position . This may require pushing the button
and cycling the load through a complete cycle
until the proper position is desired .
q 4 . Once the paddles are in the desired home
position, place the front panel run/jog switch in
the run position .
Figure 5. Faceplate functions and Indicators