Warner Electric CBPC-3590 - Manual (Page 8)

8 Warner Electric • 800-825-9050 P-921-1 • 819-0526
Note: This wiring is for clockwise (CW) opera-
tion . If during start up, the counter operates in the
reverse direction (that is, counter counts down
instead of up) or counter-clockwise (CCW)
operation is required, reverse the connections on
terminals 1 and 4 on external encoder connector
plug .
q 5. Reassemble the connector assembly by
snapping the two halves together over the
header connector . Slide the rubber bushing up
into the housing assembly and then thread the
strain relief grip onto the assembly snugly . The
outer jacket of the encoder cable should be
held by the strain relief grip .
q 6. This completes the wiring of the encoder
cable to the connector assembly using the
Warner encoder . If other than a Warner Electric
encoder is used, proceed to the next section
for wiring a different encoder.
Wiring other than the Warner Electric encoder
and cable assembly to the connector.
q 1 . Route the encoder cable to avoid strains,
kinking and interference with mechanical
components .
q 2 . Once cable has been routed and excess
length remains, cut the excess length off. Allow
sufficient length for connection to
control .
Strip the outer jacket to the appropriate
length (¾” typically) for insertion of the wires
into the connector .
q 3 . Open the connector by removing the strain
relief nut and removing the rubber bushing
inside the housing. Snap the two halves of the
housing apart and separate from the header
connector .
q a. Determine which lead on the encoder
cable is the +12 VDC power and strip the
lead approximately ¼” and attach to terminal
2 of the connector and tighten securely .
q b. Determine which lead on the encoder
cable is the DC common and strip the lead
approximately ¼” and attach to terminal 5 of
the connector and tighten securely .
q c. Determine which lead on the encoder
cable is the Signal A and strip the lead
approximately ¼” and attach to terminal 1 of
the connector and tighten securely .
q d. Determine which lead on the encoder
cable is the Signal B and strip the lead
approximately ¼” and attach to terminal 4 of
the connector and tighten securely .
q e. Determine which lead on the encoder
cable is the Signal Z ref and strip the lead
approximately ¼” and attach to terminal 3 of
the connector and tighten securely .
Note: This wiring is for clockwise (CW) opera-
tion . If during start up, the counter operates in the
reverse direction (that is, counter counts down
instead of up) or counter-clockwise (CCW)
operation is required, reverse the connections on
terminals 1 and 4 .
q 4 . Reassemble the connector assembly by
snapping the two halves together over the
header connector . Slide the rubber bushing up
into the housing assembly and then thread the
strain relief grip onto the assembly snugly . The
outer jacket of the encoder cable should be
held by the strain relief grip .
q 5. This completes the wiring of the encoder
cable to the connector assembly .
Connecting the encoder cable and power/
switching/and clutch-brake cables to the
controller.
q 1 . Connect the encoder cable connector by
locating the tab on the control male plug to the
tab on the encoder female connector and insert
and tighten securely . Do not force the female
connector into the male connector as damage
to the pins could occur if they are not properly
aligned. This is what the locating tab is for and
if connector tabs are properly aligned, they will
slide together easily .