Warner Electric CBPC-3590 - Manual (Page 7)

Warner Electric • 800-825-9050 P-291-1 • 819-0526 7
System Wiring
Figure 4 - Connector Pinouts and
Designations
Encoder Connector (5 Pin) Inside Wire Colors
Pin 1 – Encoder Signal “A” White
Pin 2 – Encoder +12 VDC Power Red
Pin 3 – Encoder Signal “Z” - Ref Green
Pin 4 – Encoder Signal “B” Orange
Pin 5 – Encoder DC Common Black
Power/Clutch-Brake Connector (9 Pin) Inside Wire Colors
Pin 1 – AC Start Signal (Hot 120 VAC) Orange/Black
Pin 2 – Channel 1 output (-) Brake Blue
Pin 3 – Channel 2 output (-) Clutch Red/Black
Pin 4 – Channel 2 output (+) Clutch Green/Black
Pin 5 – AC Power 120 VAC neutral line White
Pin 6 – AC Power 120 VAC hot line Red
Pin 7 – AC Earth Ground Green/Yellow
Pin 8 – Channel 1 output (+) Brake White/Black
Pin 9 – AC Start Signal (Neutral 120 VAC) Green/Black
Mating connector accessory are called out in the
specification section, Pages 3 and 4 .
Wiring the Warner Electric encoder
(6060-101-061) and cable to the connector
q 1 . Route the encoder cable to avoid strains,
kinking and interference with mechanical
components .
q 2 . Once cable has been routed and excess
length remains, cut the excess length off but
allow sufficient length for connection to
control. Strip the outer jacket to the
appropriate length for insertion of the wires
into the connector assembly .
q 3 . Open the connector by removing the strain
relief nut and removing the rubber bushing
inside the housing. Snap the two halves of the
housing apart and separate from the header
connector .
q 4 . Thread the encoder cable through the
strain relief nut and the rubber bushing pulling
enough cable through to strip and work on the
header and cable .
q a. Strip the cable jacket approximately ¾”
from the end of the wires.
q b. Strip the red lead (+12 VDC)
approximately ¼” and fasten to terminal 2 of
the connector and fasten securely .
q c. Strip the black lead (DC Com)
approximately ¼” and fasten to terminal 5 of
the connector and fasten securely .
q d . Strip the orange lead (Signal A)
approximately ¼” and fasten to terminal 1 of
the connector and fasten securely .
q e. Strip the brown lead (Signal B)
approximately ¼” and fasten to terminal 4 of
the connector and fasten securely .
q f. Strip the green lead (Signal Z ref)
approximately ¼” and fasten to terminal 3 of
the connector and fasten securely .
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