Operation, Primary air shutter adjustment, Gas input rate – Sterling TC User Manual

Page 23

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23

OPERATION

PRIMARY AIR SHUTTER ADJUSTMENT

Primary air adjustment is made at the factory. No fi eld adjustments are necessary.

GAS INPUT RATE

2. PROPANE GAS: An exact manifold pressure of

10.0" W.C. (2.5 kPa) must be maintained for proper
operation of the unit heater. If the unit is equipped
with a pressure regulator on the combination gas
valve, follow steps "a" through "d" above. If the unit
is not so equipped, the propane gas supply system
pressure must be regulated to attain this manifold
operating pressure.

3. The adjusted manifold pressure should not vary

more than 10% from pressure specifi ed in Table 8.

Table 8 - Main Burner Orifi ce Schedule*

*This schedule is for units at operating at normal altitudes of 2000 ft. (610m)
or less.

When installed in Canada, any references to deration at altitudes in excess
of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to
1372m), the unit heaters must be fi eld derated to 90% of the normal altitude
rating, and be so marked in accordance with ETL certifi cation. See Table 8A
for fi eld deration information.

Check the gas input rate as follows (Refer to General
Safety Information section for metric conversions).

Never overfi re the unit heater, as this

may cause unsatisfactory operation, or shorten the
life of the heater.

1. Turn off all gas appliances that use gas through the

same meter as the unit heater.

2. Turn the gas on to the unit heater.
3. Clock the time in seconds required to burn 1 cubic

foot of gas by checking the gas meter.

4. Insert the time required to burn one cubic foot of

gas into the following formula and compute the input
rate.

3600 (Sec. per Hr.) X BTU/Cu. Ft.

= Input Rate

Time

(Sec.)

For example:
Assume the BTU content of one cubic foot of gas is
1000, and that it takes 18 seconds to burn one cubic
foot of gas.

3600 x 1000

= 200,000

18

NOTICE: If the computation exceeds, or is less than
95% of the gas BTU/hr. input rating (see Table 1),
adjust the gas pressure.

Adjust the gas pressure as follows:

1. NATURAL GAS: Best results are obtained when

the unit heater is operating at its full rated input
with the manifold pressure of 3.5" W.C. (0.9 kPa).
Adjustment of the pressure regulator is not normally
necessary since it is preset at the factory. However,
fi eld adjustment may be made as follows:
a. Attach manometer at the pressure tap plug

adjacent to the control outlet.

b. Remove the regulator adjustment screw cap,

located on the combination gas valve.

c. With a small screwdriver, rotate the adjustment

screw counterclockwise to decrease pressure, or
clockwise to increase pressure.

d. Replace regulator adjustment screw cap.

INPUT

IN

1,000

BTU

TYPE OF GAS

NATURAL

PROPANE

NO. OF

BURNER

ORIFICES

HEATING VALUE

1050 BTU/Ft3

(39.1 MJ/m3)

2500 BTU/Ft3

(93.1 MJ/m3)

MANIFOLD

PRESSURE

3.5" W.C.

10" W.C.

(0.87kPA)

(2.49kPA)

100

FT3/HR

93

40

4

ORIFICE DRILL

42

53

125

FT3/HR

116

50

5

ORIFICE DRILL

42

53

150

FT3/HR

140

60

6

ORIFICE DRILL

42

53

175

FT3/HR

163

70

7

ORIFICE DRILL

42

53

200

FT3/HR

186

80

8

ORIFICE DRILL

42

53

250

FT3/HR

233

100

9

ORIFICE DRILL

42

53

300

FT3/HR

280

120

10

ORIFICE DRILL

42

53

350

FT3/HR

326

140

11

ORIFICE DRILL

42

53

400

FT3/HR

372

160

12

ORIFICE DRILL

42

53

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