0 maintenance 3.0 operation, 2 shutdown, 3 addition of desiccant – Van Air Systems PLD 8-2.8 / 36-2.8 User Manual

Page 5: 1 start-up 4.1 maintenance, 2 inspect dessiccant bed level

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PAGE 5

Close dehydrator drain valve. See Figure 2-A Recommended

Installation.

SLOWLY pressurize by opening the inlet shutoff valve (if installed).

Open the outlet shutoff valve (if installed) slowly to place dehydrator

on stream.

3.2 SHUTDOWN

Before shutdown, use the manual drain valve to remove any liquid

that has accumulated in the sump area of the vessel.

Close dryer inlet and outlet shutoff valves (if installed). Open drain

valve to depressurize the vessel.

Check bed level monthly until the actual usage rate is determined.

During the drying process, the desiccant tablets dissolve slowly. More

tablets must be added to the supply when the top of the bed drops

to the MINIMUM LEVEL. The consumption rate is dependent upon

several factors, such as inlet temperature and flow. In Section 4.5,

DESICCANT CONSUMPTION, are several charts showing desiccant

consumption rates. Use the charts to determine an approximate

usage rate for your application.

WARNING

IF DRYER IS NOT DRAINED REGULARLY,

FLOODING WILL OCCUR AND ACCUMULATED

LIQUID MAY ENTER SYSTEM AND DAMAGE

DOWNSTREAM EQUIPMENT.

NOTE

Use VAN GAS desiccants only. Filling dryer with

any other material will void the warranty.

WARNING

WHEN HATCH COVER IS REMOVED TO ADD

DESICCANT, ALWAYS CHECK O-RING FOR

SIGNS OF WEAR.

CHECK COVER FOR RUST, CORROSION OR

DAMAGE; REPLACE AS NEEDED.

SEE SECTION 6 FOR REPLACEMENT PARTS.

Close dryer inlet and outlet shut-off valves (If installed). Open drain

valve and allow dryer to depressurize completely.

4.3 ADDITION OF DESICCANT

Use a solution of soapy water to check all pipe and fitting

connections made during installation for leaks. If any leaks are

present, immediately depressurize the system and remedy the

problem before continuing operation.

4.0 MAINTENANCE

3.0 OPERATION

3.1 START-UP

4.1 MAINTENANCE

CAUTION

Make sure that the dehydrator is not subjected

to sudden flow surges. Always open valves

slowly to permit a gradual equalization of

pressure between the dehydrator and the gas

supply lines.

4.2 INSPECT DESSICCANT BED LEVEL

WARNING

COMPLETELY DEPRESSURIZE DRYER

BEFORE ATTEMPTING TO REMOVE FILL

COVER.

Remove the fill cover.

Using the chart in Figure 4-A, determine the proper quantity of

prebed.

Place the prebed into the dehydrator first. Level off the prebed.

Again using the chart in Figure 4-A determine the correct quantity

and type of desiccant

required to fill the dehydrator.

Slowly pour the desiccant into the dehydrator. Level off the desic-

cant bed. The desiccant level should NOT be higher than the

OUTLET screen.

Replace the fill cover.

Close the drain valve.

Slowly open the inlet shut-off valve (if installed) to pressurize

the dehydrator.

Open the outlet shut-off valve (if installed) and place the dehydrator
on stream.

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