Step 2, Bastion assembly instructions – Catskill Craftsmen 1582 User Manual

Page 7

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A. Attach the Drawer Back to the Drawer Sides with four 1 1/4” #8 screws. There are left and

right sides. Make sure the slots that run the length of the Sides are aligned with the slot in the Drawer

Back to accept the Drawer Bottom.

B. Slide in Drawer Bottom, best side up, to inside of drawer.

C. Take the 2 bastion posts, align the threaded end of the posts with the post holes located

near the ends of the inside of the Drawer Front. Tighten posts down until the solid shaft of the posts

hits the wood. Back post out until the hole/screwdriver slot in end of post is parallel and in direct line

with the long edges of the Drawer Front.

D. Insert the barrel nuts into the nut access holes on the inside of the Drawer Sides with the

threaded ends of the nuts facing out. Take the Drawer Front and carefully insert the posts into the ends

of the Drawer Sides, through the sides of the nuts until seated. Push nut snug up against the wood in

the nut access hole toward the inside of Drawer Front. Hole should be slightly off-center toward the

Drawer Front. Insert the set screw and tighten down. The ends of the sides should be tight against the

inside Drawer Front.

E. Attach the drawer handles with 1” Truss head machine screws. Washers may be necessary to ensure a

snug fit.

F. Attach the drawer glides (left and right) to the Drawer Sides using two 5/8” #5 screws per

side. Wheels go toward Drawer Back and are up. The end with no wheels should touch the Drawer

Front.

STEP 2

ILLUSTRATION 5

1

2

3

4

1. Screw Bastion post into drawer front. Screw until all threads

are hidden, then back out a half turn (or the depth of a finger

nail) such that the hole in the post will face left to right.

2. Place the barrel nut into the side brace hole.

3. Slide the side brace onto the post such that the post also

slides into the barrel nut.

4. Screw the set screw into place, tightening such that the

side brace and drawer front pull together tightly.

BASTION ASSEMBLY INSTRUCTIONS

4 Used

in this step

1-1/4” Phillips Flat Head #8 Screw

4 Used

in this step

5/8” Phillips Flat Head

#5 Screw

DO NOT USE POWER SCREW DRIVER FOR THIS STEP.

USE HAND SCREW DRIVER ONLY.

1-1/4” #8 Screw

5/8” #5 Screw

1” Truss Head Machine Screw

4 Used

in this step

1” Truss Head Machine Screw

Flat Washer (if necessary for tightening)

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