Trouble shooting your hydraulic system – Ashland 1200 TR User Manual
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TROUBLE SHOOTING YOUR HYDRAULIC SYSTEM
PROBLEM
POSSIBLE CAUSES
REMEDY
Cylinder won’t develop
Leaking piston packing
Apply pump flow to one end
full force or hold position
and stroke cylinder until it
when valve closes lines
bottoms out at end of stroke.
Loosen return line at opposite
end (from pressurized end)
and measure leakage flow
coming out. Any flow more
than slow dripping requires
new piston packing. Repeat
for opposite end and stroke.
Worn 4-way control valve
Disconnect cylinder lines at 4-
way valve and plug. Shift
valve to either position and
check to see if full pressure
builds up. If relief is not built
into 4-way valve, check to see
how much flow is leaking
across to the tank port.
Loss of system pressure
See previous trouble shooting
guide.
Cylinder loses force at
Scored barrel
Repeat above except
some intermediate point
mechanically stop piston rod
in stroke
so piston is at point where
force drops off. If leakage is
determined, barrel must be
repaired or replaced.
Dented barrel
Examine barrel tube for dents
at point where it loses force.
Replace if tube is dented.