System maintenance – State Deluxe Systems User Manual

Page 35

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35

SYSTEM MAINTENANCE

HEAT TRANSFER FLUID (HTF) QUALITY

The chemical composition of the HTF may change over
time. The HTF quality should be monitored on a periodic
basis – at least annually. After summer and before any
chance of the first freeze is an ideal time. A drop in ph can
indicate the system has been stagnating frequently. The
cause should be determined and corrected.

To test the pH level, use a digital ph tester or tight range
litmus paper. Remove a small sample of the fluid from the
air scoop on the pump station. The pH should be between
8.1 and 12.0. Fluid with pH between 7.5 and 8.1 can be
conditioned by your contractor using an inhibitor boost. Fluid
with pH above 12.0 or that is dark, dirty or has an acidic
smell should be replaced.

PIPING AND EXTERNAL INSULATION

On an annual basis, all piping should be checked for leakage
at joints, and unions. Any damaged external insulation
should be repaired or replaced.

WIRING AND CONNECTIONS

On an annual basis, check wiring and connections, including
sensor wiring and splices. Look for signs of overheating,
discoloration, corrosion or loose connections. Any damaged
wiring should be repaired or replaced.

FLUID LEAKS

If you detect a glycol or water leak, or the glycol loop
pressure drops unexpectedly, contact your installation
contractor immediately to diagnose the problem and
recharge the system.

SOLAR PANEL CLARITY

If you live in a dusty climate, once a month wash off dirt that
settles on the solar panel glass. Clean glass allows the solar
panel to maintain a high level of thermal performance.

EXPANSION TANK

Annually check condition of the solar expansion tank. Check
to see if it is waterlogged by quickly pressing Schrader valve
stem at bottom of the tank. You should get a quick burst of
air. If fluid is discharged, the tank may be waterlogged and
need replacement. Contact a qualified solar installer if the
tank needs replacement.

VACATION

For extended periods with no hot water usage such
as vacation it is recommend that the maximum tank
temperature (S MX) in the solar control be set to 120°F.
This maximizes the storage capacity of heat build-up during
the day using the CMX function for maximum collector
temperature and will aid in preventing breakdown of the
heat transfer fluid due to overheating.

EMERGENCY SHUTDOWN

For a Emergency system shut down both the power to the
unit and the pump station shall be disconnected. In addition
the pump station has two ball valves located as shown below
that must be turned to the 90° position to shut off the flow
through the collector. See Figure 36. The inlet water shut-off
to the unit itself shall also be closed. This will isolate any
electricity or fluids from entering the unit.

Figure 36.

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