NOVUS SSR10,25,40,60,80E 100 A User Manual

75°c - t r, Il x v

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Model

Parameter

Unit

SSR 2510

SSR 4810

SSR 2525

SSR 4825

SSR 2540

SSR 4840

SSR 4860

SSR 4880

SSR 48100

Load current ( )

Load voltage

IL

Turn-on voltage (

)

Leakage current

Frequency

dv/dt

Control voltage

Control current

Switching time

Control method

Isolamento

Operating temperature

Vssr

A rms

V rms

V rms

mA rms

Hz

V/µs

Vcc

mAcc

ms

V rms

°C

10

40

25

50 a 250 (25XX) / 75 a 480 (48XX)

< 5 (25XX) / < 14 (48XX)

1,1 a 1,5

47 a 70

50 a 200

4 a 32

5 a 12

<10

Zero cross trigger

4000

-30 a 80

60

100

80

40 a 480

1,6 a 1,8

<5

47 a 63

300

3 a 32

6 a 25

<10

Zero cross trigger

2000

-40 a 80

FEATURES

The Solid State Relays (SSR) are electronic devices used for switching resistive or inductive AC loads
with many advantages over the conventional relays.

Increased lifetime, due to the fact that there are no moving parts, and thus, no mechanical wear. Zero
cross switching, which implies lower electrical noise. Silent operation. Control INPUT signal optically
isolated from the OUTPUT. Internal snubber provided.

OPERATION

A control voltage applied to the device INPUT turns the SSR ON, energizing the load. The conduction

effectively occurs at the next zero crossing of the mains voltage. When the INPUT signal is removed,
the SSR turns OFF when the load reaches a current equal to zero. This means that the load switching
may be delayed by ½ of mains period (or 8.3 ms for the 60 Hz mains).

ELECTRICAL CONNECTIONS

The two connections needed for the installation of the SSR are the command signal and the load
circuit. The load circuit must be protected by an ultra-fast fuse with a rate that matches the SSR nominal
current specification. The SSR terminals must be firmly screwed and the wire gauge compatible with
the output load.

SPECIFICATIONS

Supply voltage

Control signal

Tensão sobre a carga

Turning the output ON and OFF only on the
mains voltage zero crossing brings important
performance advantages to the system:
practically no EMI is generated during the
load switching and the SSR is submitted to
less severe switching conditions.

On the

other hand, the SSR is suitable to AC loads
only (it cannot be used to switch DC loads).

The SSR control signal is indicated by a LED
on the SSR body.

For better heat transfer, a thermal conducting paste must be used between the SSR and the heat sink.
The SSR along with its heat sink must be mounted in a vertical position such as to allow for air flow and
thus a good heat exchange.

Where:

R

T

I

V

thha

amb

L

ssr

75°C

= Thermal resistance heat sink to ambient

= Maximum ambient temperature

= Load current

= Voltage drop when the SSR is ON.

is the maximum temperature allowed for the SSR.

75°C - T

R

=

thha

IL x V

ssr

amb

HEAT DISSIPATION

The SSR generates heat during its conduction. This heat must be dissipated to avoid SSR fail due to
over-heat. The nominal SSR load specification assumes the use of a suitable heat sink. Without a heat
sink the allowed load current is substantially reduced. The user may calculate the needed heat sink or
make use of a heat sink suggested by Novus.

Vac

LOAD

INPUT

LOAD

FUSE

SSR

SUPPLY

VOLTAGE

CONTROL SIGNAL

Fig 5 - SSR2540/4840 + sink

mm

ND40-100

Fig 6 - SSR4860 + sink

mm

NDP3-120

15°C

20 A

40 A

I

L

30°C

45°C

T

AMB

60°C

75°C

15°C

30 A

60 A

I

L

30°C

45°C

T

AMB

60°C

75°C

Fig 3 - SSR2510/4810 + sink

mm

ND10-65

Fig 4 - SSR2525/4825 + sink

mm

ND25-120

15°C

5 A

10 A

I

L

30°C

45°C

T

AMB

60°C

75°C

15°C

15 A

25A

I

L

30°C

45°C

T

AMB

60°C

75°C

5 A

Fig 7 - SSR4880 + sink

mm fun 3 m/s

NDP3-120

+

Fig 8 - SSR48100 + sink

mm fun 3

NDP3-120

+

m/s

15°C

40 A

80 A

I

L

30°C

45°C

T

AMB

60°C

75°C

15°C

50A

100A

I

L

30°C

45°C

T

AMB

60°C

75°C

29.0

27.0

47.5

44.0

33.0

22.0

58.0

42.0

10.5

6.5

10.5

27.0

62.0

5.2

5.2

116.0

64.0

85.0

125.0

14.5

10.5

6.5

1

10.5

8.0

22.2

44.5

10.5

6.5

Fig 9 - Sink ND10 (to 65 mm: R thha = 2.0 °C / W)

Fig 10 - Sink ND25 (to 120 mm: R thha = 1.1 °C / W) /WWwW)

Fig 11 - Sink ND40 (to 100 mm: R thha = 0.65 °C / W)

Fig 9 - Sink NDP3 (to 120 mm: R thha = 0.52 °C / W)

Fig 1 - Electrical connections

Fig 2 - Dimensions

SOLID STATE RELAY - SSR

10, 25, 40, 60, 80 E 100 A

INSTRUCTIONS MANUAL

www.novusautomation.com

135 mm

125 mm

Product sold by Novus Automation.

120

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